Toro Groundsmaster e3200 Operator's Manual
2-wheel drive traction unit
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- Installation instructions manual (8 pages) ,
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- Operator's manual (28 pages)
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Summary of Contents for Toro Groundsmaster e3200
- Page 1 Form No. 3448-843 Rev B Groundsmaster ® e3200 2-Wheel Drive Traction Unit Model No. 31800—Serial No. 400000000 and Up *3448-843* Register at www.Toro.com. Original Instructions (EN)
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Page 2: Table Of Contents
5 Installing the Front Tires......... 20 additional information, contact an Authorized Service 6 Installing the Tie-Down Bracket...... 20 Dealer or Toro Customer Service and have the model 7 Installing the Seat .......... 20 and serial numbers of your product ready. - Page 3 13 Charging the Machine........23 Checking the Hydraulic-Fluid Level....53 14 Checking the Hydraulic-Fluid Level ....23 Changing the Hydraulic Fluid ......54 15 Checking the Tire Pressure ......23 Changing the Hydraulic Filter......54 16 Installing the Sound and Slope Checking the Hydraulic Lines and Decals............
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Page 4: Safety
Safety outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. General Machine Safety If operating the machine in a damp location is unavoidable, use a residual Warnings current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock. -
Page 5: Additional Safety Messages
Machine use and care Use the machine only with specifically designated batteries. Use of any other Do not force the machine. Use the batteries may create a risk of injury and fire. correct machine for your application. The correct machine will do the job better When battery pack is not in use, keep and safer at the rate for which it was it away from other metal objects, like... - Page 6 switch to the O position and allow the machine to cool before adjusting, servicing, cleaning, or storing it. g000502 • Know how to stop and shut off the machine quickly. Figure 2 Safety-alert symbol • Check that operator-presence controls, safety switches, and guards are attached and functioning properly.
- Page 7 • A cab installed by Toro is a roll bar. • Use extreme caution with grass-collection systems • Always wear your seat belt.
- Page 8 Do not disassemble the charger. • Batteries could emit explosive gasses if they are significantly overcharged. • Take the charger to an authorized Toro distributor • when service or repair is required. Refer to an authorized Toro distributor to service or replace a battery.
- Page 9 • Replace all worn or damaged decals. • To ensure safe, optimal performance of the machine, use only genuine Toro replacement parts. Replacement parts made by other manufacturers could be dangerous, and such use could void the product warranty. •...
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Page 10: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal133-8061 133-8061 decal106-9206 106-9206 1. Wheel torque specifications 2. Read the Operator's Manual. decal139-6215 139-6215 1. - Page 11 decal144-0277 144-0277 1. Positive terminal 4. Do not dispose improperly. 2. Read the Operator’s 5. Do not expose to fire. Manual. 3. Recycle the battery. decal140-1460 140-1460 1. To move the machine 3. To adjust the steering forward, press forward on wheel, press the tilt lever.
- Page 12 decal144-7008 144-7008 1. Warning—turn the battery-disconnect switch to the O position before performing maintenance. decal147-0287 147-0287 1. Torque to 2.82 to 3.16 N∙m (25 to 28 in-lb). decal144-3952 144-3952 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal.
- Page 13 decal161-2443 161-2443 1. Read the Operator’s 2. Warning—1) Turn the key Manual for charging to the O position; 2) information. Plug in the power-supply cord; 3) Unplug the power-supply cord; 4) Turn the key to the O position. decal147-2074 147-2074 1.
- Page 14 decal145-5338 145-5338 1. Warning—read the Operator’s Manual. 4. Electric shock hazard—do not perform maintenance on the battery. 2. Warning—do not open the battery; do not use a damaged 5. Electric shock hazard battery. 3. Explosion hazard—do not expose to sparks or open flame. decal161-2469 161-2469 1.
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Page 15: Setup
Install a plug to the flying-lead cord Flying lead power-supply cord (optional—only required if you must use the flying-lead cord). Power-supply cord (ordered separately; Charge the machine. refer to your authorized Toro distributor) – No parts required Check the hydraulic-fluid level. -
Page 16: Removing The Machine From The Shipping Container
Slope decal Weight (amount varies per your battery Install rear weight. configuration) Energy Expansion Kit (ordered Install an Energy Expansion Kit separately; refer to your authorized Toro (optional). distributor) Removing the Machine from Installing the Rear Tires the Shipping Container... -
Page 17: Removing The Front Tires
Removing the Front Tires No Parts Required Procedure Note: You must perform this procedure to correctly install the lift arms. g312833 Figure 3 Loosen and remove the wheel lug nuts (Figure 1. Axle spindle 5. Bolt (5/8 x 1-1/4 inch) 2. -
Page 18: Installing The Lift-Arm Assembly
Installing the Lift-Arm Assembly Parts needed for this procedure: Right lift arm Left lift arm Large pin Bolt (5/16 x 1 inch) Nut (5/16 x 1 inch) Nut (3/8 inch) Small pin Bolt (3/8 x 1-1/4 inches) Grease fitting Procedure Note: Have an assistant help you to install the lift arms as needed. - Page 19 g432918 Figure 6 1. Nut 3. Large pin 2. Bolt Perform the following steps to secure the hydraulic cylinders to the lift arms: Use the display screen to ensure that the counterbalance setting is set to O Use a drift punch to align the cylinder rod holes with the lift-arm holes (Figure Note: Fully raise the lift arm to help with the alignment.
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Page 20: Installing The Front Tires
2. Bolt Installing the Seat Parts needed for this procedure: g432922 Figure 8 Seat Kit (ordered separately; refer to your authorized Toro distributor) 1. Wheel hub 3. Lug nut 2. Tire Procedure Torque the wheel lug nuts; refer to Torquing the Install the seat;... -
Page 21: Installing The Bumper
Installing the Bumper Parts needed for this procedure: Bumper Bolt (3/8 x 2-3/4 inches) Bolt (3/8 x 3-1/4 inches) Nut (3/8 inch) Procedure Remove the bumper from the shipping skid. Remove and retain the 2 bolts (3/8 x 2-3/4 inches) and 2 nuts (3/8 inch) that secure the rear battery tray to the frame (Figure 11). -
Page 22: Adjusting The Roll-Bar Position
Installing the Cutting Unit Parts needed for this procedure: Cutting unit (ordered separately; refer to your authorized Toro distributor) Procedure Install the cutting unit; perform the following steps and refer to your cutting unit Operator’s Manual for additional installation instructions. -
Page 23: Installing A Plug To The Flying-Lead Cord
Power-supply cord (ordered separately; refer to your authorized Toro distributor) Parts needed for this procedure: Procedure Flying lead power-supply cord Refer to your authorized Toro distributor for the appropriate power-supply cord that can be used Procedure in your country. Charge the machine; refer to... -
Page 24: Installing The Sound And Slope Decals
Installing the Sound and Slope Decals For Machines in CE/UKCA-Compliant Countries Parts needed for this procedure: Sound decal Slope decal Procedure If you use this machine in a country that complies to g469247 Figure 14 CE or UKCA standards, apply the sound and slope decals as follows: 1. -
Page 25: Installing An Energy Expansion
When you remove your foot from the traction pedal, number of equipped batteries on your traction unit. the pedal should stay in a neutral position and the Refer to your authorized Toro distributor for these kits. parking brake engages. Note:... -
Page 26: Console
Cutting-Unit Lift Switch The cutting-unit lift switch raises the cutting unit to the highest position (i.e., the T position) and RANSPORT lowers the cutting unit to the lowest position (i.e., the ) position. PERATING • Raise the cutting unit: Press the rear of the switch. - Page 27 Cruise Control Switch The cruise-control switch sets your desired speed of the machine. Move the cruise-control switch to the center position to engage cruise control. Press the switch forward to set the speed. Press the switch rearward to disengage the cruise control. Note: Pressing the bottom of the traction pedal also disengages the cruise control.
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Page 28: Specifications
Specifications Note: Specifications and design are subject to change without notice. g433427 Figure 20 Description Figure 20 Dimension or Weight reference Height with roll bar raised 200 cm (79 inches) Height with roll bar lowered 111 cm (44 inches) With equipped attachment Maximum of 330 cm (130 inches) Overall length... -
Page 29: Attachments/Accessories
679.5 (17 batteries) Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 30: Adjusting The Roll Bar
If the machine does not shut off, there is a malfunction in the safety-interlock Park the machine on a level surface, ensure that system. Refer to your authorized Toro the parking brake is engaged, lower the cutting distributor. unit, shut off the machine, and remove the key. -
Page 31: Understanding The Display-Screen Information
g433601 g034168 Figure 23 Understanding the Display-Screen Information g034164 Figure 22 Raising the Roll Bar Park the machine on a level surface, ensure that the parking brake is engaged, lower the cutting g369189 Figure 24 unit, shut off the machine, and remove the key from the key switch. - Page 32 Contains a list of the recent AULTS machine faults. Refer to can only be accessed when Smart Power is the Service Manual or your disengaged. authorized Toro distributor for more information on the menu. AULTS Contains information on the ERVICE machine such as hours of use and counts.
- Page 33 Diagnostics (cont'd.) Settings (cont'd.) Menu Item Description Controls the amount of OUNTERBALANCE counterbalance applied by Indicates the status of the RACTION the cutting-unit cylinders; traction system. refer to Understanding the Counterbalance Setting (page Indicates the status of the 35). cutting unit. Adjusts the amount of time it Indicates the status of the takes for the hydraulic motor...
- Page 34 Note: The factory default PIN code for you machine is “1234”. Hour meter If you changed the PIN code and forgot the code, contact your authorized Toro distributor for assistance. Operator is out of seat. Select the S option. ETTINGS...
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Page 35: During Operation
Setting the Battery-Reserve During Operation Capacity Starting the Machine Use the battery reserve setting to set the number of minutes that you need to transport the machine to Ensure that the battery-disconnect switch is in your designated battery-charging area. This allows the O position. -
Page 36: Monitoring The Battery-System Charge Level
Monitoring the Battery-System Charge Level Refer to the main information screen in the display screen to determine the battery-system charge level. Understanding the Low Battery-Level Advisories • When the battery level reaches a low percentage, a low-battery advisory appears on the display screen. - Page 37 Press the lift switch to raise the cutting unit to the T position. RANSPORT Shut off the machine, remove the key, ensure that the parking brake is engaged, and turn the battery-disconnect switch to the O position. Remove the pins from the height-of-cut plates (Figure 31).
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Page 38: Transporting The Lithium-Ion Batteries
g298277 Figure 34 Slowly rotate the cutting unit down until the pin contacts the lift-arm plate (A in Figure 35). g298288 Figure 35 1. Lift-arm plate 2. Pin Use your foot to press down on the cutting unit, then pull out on the pin (B in Figure 35) to let the cutting unit settle into the T... -
Page 39: Understanding The Lithium-Ion Battery Charger
For detailed information on shipping a battery, contact your authorized Toro distributor. Attempting to charge the batteries with a charger not provided by Toro can result in excessive heat and other related product Understanding the malfunctions, which can lead to property Lithium-Ion Battery Charger damage and/or injury. -
Page 40: Towing The Machine
Completing the Charging Process Remove the power-supply cord from the machine charger port. Place the power-supply cord in a storage position that avoids damage. Start the machine and verify the charge level using the display screen. When charging is complete, the display screen shows 10 solid bars. -
Page 41: Hauling The Machine
g469234 Figure 39 1. Brake-release assembly 2. Lever Remove the chocks from the wheels and tow the machine. Important: Move the machine at a speed below 4.8 kph (3 mph) for a very short distance over flat terrain. If you must move the machine more than a short distance or over terrain that is not flat, transport it on a trailer. -
Page 42: Maintenance
Determine the left and right sides of the machine from the normal operating position. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. -
Page 43: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety-interlock operation. Check that the ROPS is fully raised and locked in position. Check the parking-brake operation. -
Page 44: Pre-Maintenance Procedures
Pre-Maintenance Procedures Raising the Machine DANGER Mechanical or hydraulic jacks may fail to support the machine and cause a serious injury. • Use jack stands to support the raised machine. • Use only mechanical or hydraulic jacks to lift the machine. g414111 Raising the Front of the Machine Figure 41... -
Page 45: Lubrication
Lubrication Greasing the Bearings and Bushings Service Interval: Every 50 hours—Grease the bearings and bushings. The machine has grease fittings that you must lubricate regularly with No. 2 lithium grease. Important: Lubricate the machine immediately after every washing. • Axle pivot pin (Figure g434208 Figure 43... - Page 46 g417125 Figure 44 Front of the machine (front tires removed for clarity) 1. Attachment pivot hubs 3. Lift-arm pivot hubs 2. Lift-cylinder bushings • Rear of the machine (Figure 45): – Axle spindle hubs (2) – Hydraulic-cylinder ball joint (2) g417127 Figure 45 Rear of the machine (bumper removed for clarity)
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Page 47: Electrical System Maintenance
A lithium-ion battery must be disposed of or recycled in accordance with local and federal regulations. If a battery requires service, contact your authorized Toro distributor for assistance. Do not open the battery. If you are having problems with a battery, contact your authorized Toro distributor for assistance... -
Page 48: Maintaining The Battery Charger
Important: All electrical repairs should be • Wear appropriate personal protective performed by an authorized Toro distributor only. equipment, such as eye protection, hearing The charger requires little maintenance other than protection, and a dust mask. -
Page 49: Locating The Fuses
Locating the Fuses Remove the cover on the left side of the machine (Figure 49) to locate the fuses (Figure 50). If a 100 A fuses is blown, replace both 100 A fuses. g448299 Figure 49 1. Bolts 3. Cover 2. - Page 50 g451257 Figure 50 1. Traction circuit (200A) 4. Logic power (2A) 7. Air-ride seat/USB charger 10. 60V power (10A) (10A) 2. Driving light kit power (7.5A) 5. Telematics/expansion 8. DC/DC converter (10A) 11. Cutting unit (100A) power (10A) 3. TEC controller power 2 and 6.
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Page 51: Drive System Maintenance
Drive System Maintenance Checking the Axle-Oil Level Service Interval: Every 250 hours Fluid type: Mobilfluid™ 424 Remove the fill plug on the axle (Figure 51). Note: The fluid level should be even with the bottom of the fill plug. g432359 Figure 52 1. -
Page 52: Hydraulic System Maintenance
A machine using the recommended replacement fluid requires less frequent fluid and filter changes. Alternative hydraulic fluids:If Toro PX Extended Life Hydraulic Fluid is not available, you may use another conventional, petroleum-based hydraulic fluid having specifications that fall within the listed range for all the following material properties and that it meets industry standards. -
Page 53: Checking The Hydraulic-Fluid Level
Biodegradable Hydraulic Fluid is the only synthetic biodegradable fluid approved by Toro. This fluid is compatible with the elastomers used in Toro hydraulic systems and is suitable for a wide-range of temperature conditions. This fluid is compatible with conventional mineral oils, but for... -
Page 54: Changing The Hydraulic Fluid
If the hydraulic fluid becomes contaminated, contact Use the lift switch to raise and lower the your authorized Toro distributor; the system must be cutting unit. flushed. Contaminated fluid looks milky or black when Check for leaks and shut off the machine. -
Page 55: Checking The Hydraulic Lines And Hoses
Important: Use the appropriate Toro hydraulic Turn the battery-disconnect switch to the O filter; refer to the machine Parts Catalog. Using position. any other filter may void the warranty on some Clean debris from the machine using water components. -
Page 56: Storage
Storage Note: A 50% charge is optimal to ensure a maximum battery life. When the batteries are charged to 100% before storage, the battery life Preparing the Machine shortens. If you anticipate that the machine will be stored Park the machine on a level surface, shut off for a longer period of time, charge the batteries the machine, remove the key;... - Page 57 Notes:...
- Page 58 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.
- Page 59 3 years/2,000 or 1.5 MWh Non-Toro Battery Warranty Period Greensmaster eFlex 1021, e1021, and e1026 Greensmower 8 years or 0.9 MWh Whichever comes first. The MWh listed is for each individual battery. Non-Toro batteries are covered by the battery manufacturer. 374-0335 Rev D...
- Page 60 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these...