Table Of Contents - ABB IRC5 Compact Product Manual

Table of contents

Overview of this manual ...................................................................................................................
Product documentation, M2004 .......................................................................................................
1 Safety
1.1 Introduction to safety information .........................................................................
1.2 General safety information ..................................................................................
1.2.1 Introduction to general safety information ....................................................
1.2.2 Safety in the manipulator system ...............................................................
1.2.3 Safety risks ............................................................................................
1.2.3.1 Risks associated with live electric parts ...........................................
1.2.4 Safety actions .........................................................................................
1.2.4.1 Fire extinguishing ........................................................................
1.2.5 Safety stops ...........................................................................................
1.2.5.1 Overview of manipulator stopping functions .....................................
1.2.5.2 What is an emergency stop? ..........................................................
1.2.5.3 What is a safety stop? ..................................................................
1.2.5.4 What is safeguarding? .................................................................
1.3 Safety related instructions ..................................................................................
1.3.1 Safety signals in the manual ......................................................................
1.3.2 DANGER - Make sure that the main power has been switched off! ....................
1.3.3 WARNING - The unit is sensitive to ESD! .....................................................
1.3.4 CAUTION - Never stand on or use the cabinet as a ladder ..............................
1.3.5 CAUTION - Make sure that there are no loose screws or turnings .....................
1.3.6 CAUTION - Close the cabinet door .............................................................
1.3.7 CAUTION - Hot components in controller .....................................................
2 Installation and commissioning
2.1 Overview .........................................................................................................
2.2 Installation Activities ..........................................................................................
2.3 Unpacking the controller .....................................................................................
2.4 On-site installation ............................................................................................
2.4.1 Required installation space, IRC5 Controller ................................................
2.4.2 Mounting the FlexPendant holder ...............................................................
2.4.3 Vertical mounting ....................................................................................
2.5 Buttons and switches .........................................................................................
2.5.1 Buttons and switches on the front panel ......................................................
2.5.2 Brake release button ................................................................................
2.6 Connections .....................................................................................................
2.6.1 Connectors on the IRC5 Compact controller .................................................
2.6.2 Connecting a FlexPendant ........................................................................
2.6.3 Connecting a PC to the service port ............................................................
2.6.4 Connection to serial channel .....................................................................
2.6.5 Connecting power supply .........................................................................
2.6.6 Fitting the connector ................................................................................
2.6.7 Connecting the manipulator to the IRC5 Compact controller ............................
2.6.8 Descriptions for contacts XS7, XS9, XS10, XS11, XS12 and XS13 ....................
2.6.9 The MOTORS ON/MOTORS OFF circuit ......................................................
2.6.10 Emergency stop output ............................................................................
2.7 Opening the IRC5 Compact controller ...................................................................
2.7.1 Accessing the controller parts ...................................................................
2.8 Drive system ....................................................................................................
2.8.1 Drive functions, general ............................................................................
2.9 Memory functions ..............................................................................................
2.9.1 Memory functions ....................................................................................
2.9.2 Connecting a USB memory .......................................................................
3HAC035738-001 Revision: E
© Copyright 2009-2013 ABB. All rights reserved.
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