Page 1 GE Oil & Gas Masoneilan II ESD Smart Valve Interface with SIL3 Emergency Shutdown PST Controller Installation and Maintenance Manual GE Data Classification: Public...
Page 2 Masoneilan* Device Type 203 or 0xCB with PRM PLUG-IN ValVue ESD version 1.0 or greater The information contained in this manual, in whole or part, shall not be transcribed or copied without GE’s written permis- sion. In no case does this manual guarantee the merchantability of the positioner or the software or its adaptability to a specific client needs.
Page 3 Changes B/4-2011 Removed non-installation software-related issues (See help). Rearranged book. Updated installation. Amended Switches description. Registration section updated to GE logo software. C/3-2013 Removed references to double-acting. D/9-2013 Changed the Simplified Switch diagram in Output Switches section and added a cross reference to it in the install section.
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Page 5: Table Of Contents
ValVue ESD Overview ................................29 ValVue ESD Software................................30 ValVue ESD Trial Version..............................30 System Requirements..............................31 Available Models................................32 About This Manual ..................................32 Masoneilan SVI II ESD Installation and Maintenance Manual © 2016 General Electric Company. All rights reserved.
Page 6 Calibration using Auto Tune ............................92 Correct for Over Travel..............................92 Adjust Input Signal Range .............................93 Configuring with ValVue ESD ...............................94 Starting ValVue ESD/ESDVue ............................94 Check-out with a HART® Handheld Communicator ....................95 © 2016 General Electric Company. All rights reserved. =GE Oil & Gas...
Page 7 Repair and Replacement ............................131 Factory Notification............................... 132 Display Cover Removal and Installation......................132 Upgrading Firmware................................134 Tools Required ................................. 134 Installing Firmware Upgrade ............................ 134 Masoneilan SVI II ESD Installation and Maintenance Manual © 2016 General Electric Company. All rights reserved.
Page 8 Supplemental Power Supply ............................. 184 Verify Wiring and Connections..........................184 Required Practices for Explosion Proof Installations ..................... 186 Clarification of Terminology ............................186 Recommended Practice for Severe or Humid Environments..............186 © 2016 General Electric Company. All rights reserved. =GE Oil & Gas...
Page 9 Appendix E. Air to Open and Air to Close Actuators ......................195 Actuator Action..................................195 Appendix F. Air Supply Requirements ............................ 199 Appendix G. Adjusting Speed of Response .......................... 201 Appendix H. Glossary ..................................203 Masoneilan SVI II ESD Installation and Maintenance Manual © 2016 General Electric Company. All rights reserved.
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Page 11: List Of Figures
Applying Owner and Product Key Information ....................50 Software and Mux Key Window ..........................50 Launching Registration Window..........................51 Registration Window ............................... 51 | 11 Masoneilan SVI II ESD Installation and Maintenance Manual © 2016 General Electric Company. All rights reserved.
Page 12 Simplified Switch Installation Drawing: Configuration Not Allowed ............128 Pneumatic Module with Single Acting Relay......................130 SVI II ESD Pneumatic and Display Covers ......................132 SVI II ESD Model Numbering............................164 General Purpose and Explosion Proof Installation..................173 12 | © 2016 General Electric Company. All rights reserved. =GE Oil & Gas...
Page 13 Intrinsically Safe Installation with Galvanic Isolator ..................192 ATO and ATC Action with Linear Positioner Characteristics............... 196 ATO and ATC Action in Percentage of Positioner Characteristics............197 | 13 Masoneilan SVI II ESD Installation and Maintenance Manual © 2016 General Electric Company. All rights reserved.
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Page 15: List Of Tables
Compliance Voltage for Single Channel Zener with 22 AWG Cable Installation ......175 Compliance Voltage for Galvanic Isolator with 22 AWG Cable Installation ........175 | 15 Masoneilan SVI II ESD Installation and Maintenance Manual © 2016 General Electric Company. All rights reserved.
Page 16 Compliance Voltage for No Barrier with HART® Filter and Resistor and 18 AWG Cable .....176 Supplemental Voltage for Split Range ........................184 16 | © 2016 General Electric Company. All rights reserved. =GE Oil & Gas...
Page 17: Safety Information
Fail Dangerous Failure that does not respond to a demand from the process (i.e. being unable to go to the defined fail-safe state). | 17 Masoneilan SVI II ESD Installation and Maintenance Manual © 2016 General Electric Company. All rights reserved.
Page 18: Acronyms
Safety Instrumented System – Implementation of one or more Safety Instrumented Functions. A SIS is composed of any combination of sensor (s), logic solver (s), and final element (s). 18 | © 2016 General Electric Company. All rights reserved. =GE Oil & Gas...
Page 19: Safety Symbols
Including Layer of Protection Analysis, ISBN 1-55617-777-1, Control System Safety Evaluation and Reliability, 2nd Edition, ISBN 1-55617-638-8, ISA Safety Instrumented Systems Verification, Practical Probabilistic Calculations, ISBN 1-55617-909-9, ISA © 2016 General Electric Company. All rights reserved. | 19 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 20: Reference Standards
Configurable time based testing of the ESD valve reduces the PFDavg by detecting dangerous failures. 20 | © 2016 General Electric Company. All rights reserved. =GE Oil & Gas...
Page 21: Designing An Sif Using An Svi Ii Esd
PST controller. A shutdown command is issued by opening the loop or bringing the control signal to 3 VDC or lower. © 2016 General Electric Company. All rights reserved. | 21 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 22: Design Verification
SIL must be verified for the entire assembly taking into consideration failure rate of each component. This analysis must account for any hardware fault tolerance and architecture constraints. 22 | © 2016 General Electric Company. All rights reserved. =GE Oil & Gas...
Page 23: Connecting The Svi Ii Esd To The Sis Logic Solver
The output rating of the I/O module has to meet or exceed the electrical specifications of the SVI II ESD as referenced in ES-727 in the SVI II ESD Quick Start Guide, MN-SVI-ESD_QSG-GEA19520. © 2016 General Electric Company. All rights reserved. | 23 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 24: General Requirements
Results from the PST and proof tests shall be recorded and periodically reviewed. The useful life of the SVI II ESD is discussed in the Failure Modes, Effects and Diagnostic Analysis Report for the SVI II ESD. 24 | © 2016 General Electric Company. All rights reserved. =GE Oil & Gas...
Page 25: Installation
You can configure and run PST at any time. For more information on PST refer to “Partial Stroke Testing” on page 115 © 2016 General Electric Company. All rights reserved. | 25 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 26: Proof Test Steps
The person (s) performing the proof test of an SVI II ESD must be trained in SIS operations, including bypass procedures, maintenance and company Management of Change procedures. No special tools are required. 26 | © 2016 General Electric Company. All rights reserved. =GE Oil & Gas...
Page 27: Svi Ii Esd Product Safety
This product is not intended for use in life support systems. Do not use damaged instruments. WARNING © 2016 General Electric Company. All rights reserved. | 27 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 28 Changes to specifications, structure, and components used may not lead to the revision of this manual unless such changes affect the function and performance of the product. 28 | © 2016 General Electric Company. All rights reserved. =GE Oil & Gas...
Page 29: Introduction
Configure or Run Partial Stroke Test (PST) Check the SVI II ESD Status Perform Diagnostics on SVI II ESD Figure 1 SVI II ESD © 2016 General Electric Company. All rights reserved. | 29 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 30: Valvue Esd Software
Remote Partial Stroke Test (PST) configuration Remote running of Partial Stroke Test Partial Stroke Test Scheduling Saving and Viewing Historical data Backup and restore configuration (clone device) © 2016 General Electric Company. All rights reserved. 30 | =GE Oil & Gas...
Page 31: System Requirements
Windows XP SP2 Window Server 2003 with Service Pack 1, Window Server 2003 R2, Windows Server 2008 and Windows 7 PRM: PRM R3.x PRM is NOT required for Standalone installations. NOTE © 2016 General Electric Company. All rights reserved. | 31 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 32: Available Models
ValVue ESD software, refer to the ValVue ESD User’s Guide. Contact the factory or your local representative to obtain licensing information. Contact the Factory For the most recent software visit our SVI II ESD web site at: www.ge-energy.com/valves. Available Models There are three models of the SVI II ESD available: ASD - Analog Safety Demand;...
Page 33: Software Installation And Setup
To install the software: 1. Insert the CD into computer CD drive. The CD browser launches (Figure 2). Figure 2 ValVue ESD CD Browser © 2016 General Electric Company. All rights reserved. | 33 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 34: Software Choice
2. Select INSTALL SOFTWARE and a screen appears (Figure 3). Figure 3 Software Choice 3. Click INSTALL STANDALONE VERSION and an installShield screen appears (Figure 4). Figure 4 Install Shield Wizard © 2016 General Electric Company. All rights reserved. 34 | =GE Oil & Gas...
Page 35: License Agreement
5. Click the accept radio button, click Next and the Choose Destination Location screen appears (Figure 6). Figure 6 Choose Destination Location © 2016 General Electric Company. All rights reserved. | 35 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 36: Ready To Install
6. Click Next and a screen appears (Figure 7). Figure 7 Ready to Install 7. Click Install and the Setup Status screen appears followed by InstallShield Wizard Complete. 8. Click Finish. © 2016 General Electric Company. All rights reserved. 36 | =GE Oil & Gas...
Page 37: Installing The Yokogawa® Prm Plug-In
To install the software: 1. Insert the CD into computer CD drive and the CD browser launches (Figure 2). Figure 8 ValVue ESD CD Browser © 2016 General Electric Company. All rights reserved. | 37 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 38: Software Choice
2. Select INSTALL SOFTWARE and a screen appears (Figure 9). Figure 9 Software Choice 3. Click VIEW YOKOGAWA PRM EDITION and a screen appears (Figure 10). Figure 10 PRM Plug-In Main Screen © 2016 General Electric Company. All rights reserved. 38 | =GE Oil & Gas...
Page 39: Prm Central Server License Agreement
6. Click the accept radio button, click Next and the Choose Destination Location screen appears (Figure 12). Figure 12 PRM Central Server Destination Folder © 2016 General Electric Company. All rights reserved. | 39 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 40: Prm Central Server Database Directory Destination Folder
If the database already exists, the installer updates the tables as necessary. No existing data is lost. Figure 13 PRM Central Server Database Directory Destination Folder © 2016 General Electric Company. All rights reserved. 40 | =GE Oil & Gas...
Page 41: Ready To Install
Figure 15 PRM Central Server Dialog 12. Click OK and another dialog appears (Figure 16). Figure 16 PRM Central Server Dialog II © 2016 General Electric Company. All rights reserved. | 41 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 42: Database Directory Reminder
13. Click OK and another dialog appears (Figure 17). Figure 17 PRM Central Server Dialog III 14. Click OK and another dialog appears (Figure 18). Figure 18 Database Directory Reminder 15. Click OK. © 2016 General Electric Company. All rights reserved. 42 | =GE Oil & Gas...
Page 43: Valvue Esd Cd Browser
To install the software: 1. Insert the CD into computer CD drive and the CD browser launches (Figure 19). Figure 19 ValVue ESD CD Browser © 2016 General Electric Company. All rights reserved. | 43 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 44: Software Choice
2. Select INSTALL SOFTWARE and a screen appears (Figure 20). Figure 20 Software Choice 3. Click VIEW YOKOGAWA PRM EDITION and a screen appears (Figure 21). Figure 21 PRM Plug-In Main Screen © 2016 General Electric Company. All rights reserved. 44 | =GE Oil & Gas...
Page 45: Install Shield Prm Plug-In
Figure 22 Install Shield PRM Plug-In 5. Click Next and the License Agreement screen appears (Figure 23). Figure 23 PRM Plug-In License Agreement © 2016 General Electric Company. All rights reserved. | 45 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 46: Prm Plug-In Destination Folder
6. Click the accept radio button, click Next and the Choose Destination Location screen appears (Figure 24). Figure 24 PRM Plug-In Destination Folder 7. Click Change and the Choose Folder dialog appears (Figure 25). Figure 25 Choose Folder © 2016 General Electric Company. All rights reserved. 46 | =GE Oil & Gas...
Page 47: Prm Plug-In Client Database Location Destination Folder
Figure 26 PRM Plug-In Client Database Location Destination Folder 9. Click Change and the Choose Folder dialog appears (Figure 27). Figure 27 Choose Folder © 2016 General Electric Company. All rights reserved. | 47 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 48: Ready To Install
PRM PLUG-IN ValVue ESD Installation Folder As mentioned in installation instructions, the PlugInValVue ESD application must be installed to the same drive and folder on every machine © 2016 General Electric Company. All rights reserved. 48 | =GE Oil & Gas...
Page 49: Registering Valvue Esd
1. Start ValVue ESD either by clicking on the desktop icon or using the Start programs selection. When you start ValVue ESD, the registration window appears (Figure 29). Figure 29 Owner and Product Key Registration Window © 2016 General Electric Company. All rights reserved. | 49 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 50: Applying Owner And Product Key Information
The software key registration window appears (Figure 31). 3. Click Mux and enter a software key for the Mux option, if applicable. Figure 31 Software and Mux Key Window © 2016 General Electric Company. All rights reserved. 50 | =GE Oil & Gas...
Page 51: Launching Registration Window
There are four methods shown on the Registration Instruction Card: Mail Phone Email Figure 33 Registration Window © 2016 General Electric Company. All rights reserved. | 51 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 52: Save Registration Information
If your email program fails to start, contact the software registration center using the email address, phone number, address, or fax number given on the registration card (contained with the ValVue ESD cd). © 2016 General Electric Company. All rights reserved. 52 | =GE Oil & Gas...
Page 53: Entering Software Keys
5. Enter the software key, if applicable, by clicking on the screen under the Unlock Keys field and the field becomes active. Enter the Mux software key. © 2016 General Electric Company. All rights reserved. | 53 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 54: Entering Mux Unlock Key
Figure 38 Entering Mux Unlock Key When the registration is complete and successful the message shown in Figure 39 appears. 7. Click OK. Figure 39 Successful Registration Message © 2016 General Electric Company. All rights reserved. 54 | =GE Oil & Gas...
Page 55: Installation And Setup
SVI II ESD Assembly Pneumatic Train and Cover (I/P Module, Relay) Manifold Electronics Module Relay Figure 40 SVI II ESD Exploded View © 2016 General Electric Company. All rights reserved. | 55 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 56: Svi Ii Esd Dimensions And Weights
SVI II ESD Dimensions and Weights Figure 41 illustrates the dimensions and weight of the SVI II ESD. Figure 41 SVI II ESD Dimensions © 2016 General Electric Company. All rights reserved. 56 | =GE Oil & Gas...
Page 57: Pre-Installation Issues
Connect the PST controller to the HART Control See page 476 for instructions. Loop segment by installing the SVI II ESD wiring. © 2016 General Electric Company. All rights reserved. | 57 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 58: Physical Location And Placement Guidelines
4. Bleed air from actuator and check that valve is in its de-energized position. It is now safe to disconnect and remove any valve mounted equipment that is being replaced. © 2016 General Electric Company. All rights reserved. 58 | =GE Oil & Gas...
Page 59 Appropriate safety measures must be taken to handle pressurized natural gas that may enter the electrical conduit or cable system. © 2016 General Electric Company. All rights reserved. | 59 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 60 Isolate the valve from the process and disconnect air tubing from WARNING the positioner. Disconnect air fully to avoid injury or process damage. © 2016 General Electric Company. All rights reserved. 60 | =GE Oil & Gas...
Page 61: Mounting The Svi Ii Esd On Rotary Valves
Check that the endplay from the vacuum position to the fully extended position is less than 0.06 in. (1.524 mm) © 2016 General Electric Company. All rights reserved. | 61 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 62 10. Ensure no interference exists with the position sensor protrusion. 11. Ensure that the V-Seal makes contact with the skirt around the position sensor protrusion on SVI II ESD housing. © 2016 General Electric Company. All rights reserved. 62 | =GE Oil & Gas...
Page 63: Travel Sensor Alignment
To remove the SVI II ESD PST controller from a rotary valve perform Steps 1 - 9 on page 461 in reverse. © 2016 General Electric Company. All rights reserved. | 63 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 65: Namur 50 Mm Mounting Kit
4. Place the Quarter Turn Mounting Plate into place sliding it over the lever and through the anti-backlash spring. 5. Secure the bracket using four (4) flat head cap screws. © 2016 General Electric Company. All rights reserved. | 65 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 66: Mounting The Svi Ii Esd On Reciprocating Valves
UNC cap screws.The mounting location of the bracket depends on the size and stroke of the actuator. Refer to Figure 46 and Figure 6 on page 68. Figure 46 Reciprocating Valve Mounting Bracket © 2016 General Electric Company. All rights reserved. 66 | =GE Oil & Gas...
Page 67: Reciprocating Linkage
(Refer Table 6 on page 68.). 13. Mount the SVI II ESD to the bracket and secure with four M6 socket head cap screws. © 2016 General Electric Company. All rights reserved. | 67 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 68: Lever For Model 87/88 Multispring Actuator
(12.7 - 20.32 mm) (133.35 mm) >0.8 – 1.5" 5.25" (20.32 - 41.5 mm) (133.35 mm) >1.5 – 2.5" 5.25" (41.5 - 63.5 mm) (133.35 mm) © 2016 General Electric Company. All rights reserved. 68 | =GE Oil & Gas...
Page 69: Checking The Magnet
6. Read Raw Position Data on the Check screen as shown in Figure 49. 7. The Raw Position Sensor value measured must in accordance with the Table 5 on page 63. © 2016 General Electric Company. All rights reserved. | 69 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 70: Checking Actuator, Linkages, Or Rotary Adapter
Verify Mounting and Linkage Adjustment Inspect the mounting and make any needed adjustments before running the PST controller and checking the digital configuration. © 2016 General Electric Company. All rights reserved. 70 | =GE Oil & Gas...
Page 71: Connecting The Tubing And Air Supply
At least 18° F (-8° C) below minimum anticipated ambient tem- perature Particulate Matter Filtered to 5 microns Oil Content Less than 1 ppm w/w Contaminants Free of all corrosive contaminants © 2016 General Electric Company. All rights reserved. | 71 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 72: Air Ports On Single Acting Pst Controller
30 -120 psi (2.07 - 8.28 bar) (207- 827.6 kPa) Minimum tubing diameter 1⁄4" (6mmx4mm) Output Supply Figure 50 Air Ports on Single Acting PST Controller © 2016 General Electric Company. All rights reserved. 72 | =GE Oil & Gas...
Page 73: Checking The Air Supply
5. Wire according to the National Electrical Code (ANSI-NFPA 70) or other applicable local codes. 6. The terminal clamps are designed for one wire only; DO NOT attempt to terminate multiple wires into one terminal. © 2016 General Electric Company. All rights reserved. | 73 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 74 There are three possible SVI II ESD installation configurations each with a different wiring scheme. Analog Safety Demand (ASD) Discrete Safety Demand (DSD) Analog with Discrete Safety Demand (A/DSD) © 2016 General Electric Company. All rights reserved. 74 | =GE Oil & Gas...
Page 75: Analog Safety Demand (Asd) Configuration
Safety Function Triggered by Discrete 0 - 24 VDC Signal (3 VDC = Safety Trip) Figure 52 Discrete Safety Demand (DSD) Configuration © 2016 General Electric Company. All rights reserved. | 75 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 76: Analog With Discrete Safety Demand (A/Dsd) Configuration
In general, ensure that it is connected to the control system’s analog systems card. Ensure the control loop is powered when using a meter to make any measurements. © 2016 General Electric Company. All rights reserved. 76 | =GE Oil & Gas...
Page 77 Grounding the case is unnecessary for functional purposes but grounding the case may be necessary to conform to local codes. © 2016 General Electric Company. All rights reserved. | 77 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 78: Powering Up The Svi Ii Esd
NORMAL, the PST controller cycles through the NORMAL cycle menu and the following values appear: PRES: Pressure - unit of measurement and value © 2016 General Electric Company. All rights reserved. 78 | =GE Oil & Gas...
Page 79 -. See Figure 53 on page 76. 3. Reinstall the cover and display. 4. Adjust current to 20 mA. © 2016 General Electric Company. All rights reserved. | 79 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 80 Confirm that all applicable connections to the electronics module connectors are correct. Not all options are available for every model. Refer to Table 8 for available functionality. © 2016 General Electric Company. All rights reserved. 80 | =GE Oil & Gas...
Page 81: Connections To Asd Electronics Module (Via Terminal Board)
Output Switch SW #1 Process Variable 4- 20 mA Input Signal Display Figure 54 Connections to ASD Electronics Module (via Terminal Board) © 2016 General Electric Company. All rights reserved. | 81 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 82: Connections To Dsd Electronics Module (Via Terminal Board)
Output Switch SW #1 Process Variable Digital Signal 24VDC IN 4- 20 mA Input Signal Input Signal Display Figure 56 Connections to A/DSD Electronics Module (via Terminal Board) © 2016 General Electric Company. All rights reserved. 82 | =GE Oil & Gas...
Page 83: Making Connections To The Terminal Board
Side loading the cage clamp lever can cause damage. © 2016 General Electric Company. All rights reserved. | 83 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 84: Svi Ii Esd Maintenance
GE does not assume responsibility for the selection, use, or NOTE maintenance of any product. Responsibility for proper selection, use of any GE product remains solely with the purchaser and end-user. The SVI II ESD requires recertification, which must be performed by factory authorized personnel trained to repair Safety Devices.
Page 85: Display Cover Removal And Installation
2. Lift the cover off the PST controller. Display Cover Pneumatic Cover Figure 57 SVI II ESD Pneumatic and Display Covers © 2016 General Electric Company. All rights reserved. | 85 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 86 2. No wires or retaining cable can be trapped under the cover flange. 3. The flange area is not corroded and the surface is not scarred. 4. The four cover bolts are securely tightened to 50 in/lb. © 2016 General Electric Company. All rights reserved. 86 | =GE Oil & Gas...
Page 87: Configuration And Calibration
5. Run Auto Tune to set dynamic response. 6. Examine device Status. 7. Introduce manual set point changes to verify dynamic performance. © 2016 General Electric Company. All rights reserved. | 87 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 88: Configuration
Pressing * to access and change the parameter. b. Pressing + to move to the next parameter. 8. Press + to return to SETUP. 9. Press + to return to NORMAL mode. © 2016 General Electric Company. All rights reserved. 88 | =GE Oil & Gas...
Page 89: Viewdata Settings
5. Stroke the valve open by holding + down. The rate of set point change is slow to begin, but increases speed while the + is pressed. 6. Stroke the valve to several values. 7. Verify the action is as desired. © 2016 General Electric Company. All rights reserved. | 89 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 90: Configuration Pushbutton Guide
Air To Close (ATC). Must match the actuator exactly. PORTUGUESE Select display JAPANESE units for pressure. ITALIAN GERMAN Select display language. Figure 58 Configuration Pushbutton Guide © 2016 General Electric Company. All rights reserved. 90 | =GE Oil & Gas...
Page 91: Calibration With Pushbutton Display
9. Press * to cause the valve to stroke and to automatically calibrate valve travel. 10. Wait until STOPS procedure finishes, press + twice until TUNE appears. © 2016 General Electric Company. All rights reserved. | 91 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 92: Calibration Using Auto Tune
4. Using the + and - buttons, position the valve to the nominal full open position. 5. Press * to accept this position as the new 100% position. © 2016 General Electric Company. All rights reserved. 92 | =GE Oil & Gas...
Page 93: Adjust Input Signal Range
20.2 mA. SIG HI must be greater than SIG LO by, at least, 5 mA. Positioner Calibration is now complete. 7. At -› MAN, press * to return to the MANUAL mode. MAN POS appears. © 2016 General Electric Company. All rights reserved. | 93 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 94: Configuring With Valvue Esd
ValVue ESD creates an icon on your desktop during installation as shown below. Start ValVue ESD by clicking on the icon or activate it by selecting Windows Start\Programs\ValVue ESD\ValVue ESD. Figure 59 ValVue ESD Icon © 2016 General Electric Company. All rights reserved. 94 | =GE Oil & Gas...
Page 95: Check-Out With A Hart® Handheld Communicator
NOTE “ Process applied to the non-primary variable is outside the operating limits of the field device” © 2016 General Electric Company. All rights reserved. | 95 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 96 Error, for example) or go to the troubleshooting guide. 14. Correct the problem (Is the air supply on?), and then go to clear status until Clear Fault codes Completed appears. 15. Press OK. © 2016 General Electric Company. All rights reserved. 96 | =GE Oil & Gas...
Page 97: Using The Digital Interfaces
The GE DPI620 is approved for Intrinsically Safe use in Hazardous Areas in accordance with SVI II ESD Approvals. © 2016 General Electric Company. All rights reserved.
Page 98: Valvue Esd
SVI II ESD provides internal diagnostics and if a fault is detected it appears on the display. ValVue ESD provides advanced diagnostic functions. The pushbuttons do not support ValVue ESD advanced diagnostics functions. (Forward) (Select) (Back) Figure 61 SVI II ESD Display © 2016 General Electric Company. All rights reserved. 98 | =GE Oil & Gas...
Page 99: Pushbutton Display Menus
The CLR ERR menu allows you to clear current errors, one at a time. RUN PST The RUN PST menu executes PST (Partial Stroke Testing) © 2016 General Electric Company. All rights reserved. | 99 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 100: Accessing Pushbuttons
Lock Out Local Manual: Examine variables in normal operating mode but do not put valve in manual operating mode. Access to calibrate or configure modes is not available. Security Level 0 Lock Out All Buttons: Buttons are disabled (level 0). © 2016 General Electric Company. All rights reserved. 100 | =GE Oil & Gas...
Page 101 Pushbuttons, ValVue ESD and GE DPI620 are locked out, except to examine configuration, calibration, and position. This is similar to Security Level 1 shown in the Pushbutton Lock Security Level table.
Page 102: Display Menus
MAN POS <value> * - + CALIB CONFIG PST CONF MANUAL PST CONF CONFIG CALIB Menu Menu Menu Figure 62 NORMAL Operation and MANUAL Menu Structures © 2016 General Electric Company. All rights reserved. 102 | =GE Oil & Gas...
Page 103: Configure Menu
Air To Close (ATC). Must match the actuator exactly. PORTUGUESE Select display units for pressure. JAPANESE ITALIAN Select display language. GERMAN Figure 63 CONFIGure Menu © 2016 General Electric Company. All rights reserved. | 103 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 104 1. Press to toggle from ENGLISH to other language selections 2. After you have selected the appropriate language, press + to continue to scroll through Config menu. © 2016 General Electric Company. All rights reserved. 104 | =GE Oil & Gas...
Page 105: Calibration Menu
If a calibration tuning error occurs FAILURE message appears. Press * briefly and automatically return to TUNE starting point. Figure 64 CALIBration Menu © 2016 General Electric Company. All rights reserved. | 105 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 106: Pst Configuration Menu
RAMPSPEED TRAVEL MAX TIME Units <VALUE> <VALUE> <VALUE> <VALUE> * - + * - + * - + * - + Figure 65 PST CONFiguration Menu © 2016 General Electric Company. All rights reserved. 106 | =GE Oil & Gas...
Page 107: View Data Menu
VIEW DATA mode. 4. To exit from the VIEW DATA menu, press * at any menu line. You return to the last displayed menu. © 2016 General Electric Company. All rights reserved. | 107 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 108: View Data Menu
102 for full menu VIEW DATA VIEW ERR ACTUATOR TYPE SINGLE ACTION TYPE ATO or ATC PRESSURE UNITS PSI, BAR, KPA PST CONF Figure 66 VIEW DATA Menu © 2016 General Electric Company. All rights reserved. 108 | =GE Oil & Gas...
Page 109: Pst Conf (View Data) Menu
4. In VIEW DATA menu, press + repeatedly until the PST CONF menu item is reached. Press to select PST CONF mode. © 2016 General Electric Company. All rights reserved. | 109 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 110: View Err
(Error Name) Continuously pressing + proceeds through all errors When you reach the final active error press + to go to *Back*. Figure 68 View Err Menu © 2016 General Electric Company. All rights reserved. 110 | =GE Oil & Gas...
Page 111: Clear Error
4. Select RESET to start the valve from its failsafe condition. 5. After identifying and correcting errors, select RESET to return to the previous mode (without removing error messages from memory). © 2016 General Electric Company. All rights reserved. | 111 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 113: Valvue Esd
SVI II ESD is delivered with a trial version of ValVue ESD, ready to use without registration. Refer to ValVue ESD On Line Help. © 2016 General Electric Company. All rights reserved. | 113 Masoneilan SVI II ESD Installation and Maintenance Manual...
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Page 115: Partial Stroke Testing
ValVue ESD. A trial version of ValVue ESD is provided with every SVI II ESD. Refer to the ESD Help file for further information. © 2016 General Electric Company. All rights reserved. | 115 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 116: Partial Stroke Test Diagnostics
Setting values using the +/- button to adjust value. Pressing * to leave the active menu adjustment and + button to move to next menu. © 2016 General Electric Company. All rights reserved. 116 | =GE Oil & Gas...
Page 117: Pst Configuration Pushbutton Menu
<VALUE> <VALUE> <VALUE> <VALUE> * - + * - + * - + * - + Figure 70 PST Configuration Pushbutton Menu © 2016 General Electric Company. All rights reserved. | 117 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 118: Pst Setup With Valvue Esd
Examples of PST graphical data are shown in Figure 71 and Figure 72. PST Range Breakout Valve / Actuator Friction / 2 Minimum Allowed Actuator Pressure During PST Figure 71 PST Diagnostic Graph Example © 2016 General Electric Company. All rights reserved. 118 | =GE Oil & Gas...
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Page 121: Operation And Maintenance
Works with existing 24 VDC, 2 wire installations with superimposed HART communications ® Works with a 4-20 mA signal, 2 wire installations with superimposed HART communications © 2016 General Electric Company. All rights reserved. | 121 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 122: Svi Ii Esd Applications And Designated Safety Function Activation
A/DSD Model - Analog Setpoint with Discrete Safety Demand; 4 Wire Discrete Trigger, 4 ® - 20 mA signal, 2 wire installations with HART communications for control system and 24 VDC 2 wire for Safety System. © 2016 General Electric Company. All rights reserved. 122 | =GE Oil & Gas...
Page 123: Additional Features
ESD command is given. On the Pneumatics and Electronics tab on the Status screen of the ESDVue software you can set whether pneumatics, actuator, or electronics testing fail to a predefined high or low level. © 2016 General Electric Company. All rights reserved. | 123 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 124: Physical And Operational Description
NPT F conduit entries. Pneumatic connections are through two or three ¼" NPT F ports. Input Current 4 to 20 mA Figure 73 Block Diagram with I/P Converter and Pressure Sensor © 2016 General Electric Company. All rights reserved. 124 | =GE Oil & Gas...
Page 125: Svi Ii Esd Components
Pressure sensor located in the Electronics Module measures output from the single acting ® relay. Pressure measurement is displayed on the local display or read by a HART communication device. © 2016 General Electric Company. All rights reserved. | 125 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 126 ® and other internal electronic components. Temperature is read via the HART communication link to provide a warning if excessive ambient temperature at the positioner occurs. © 2016 General Electric Company. All rights reserved. 126 | =GE Oil & Gas...
Page 127: Output Switches
The switch maximum current rating is 1 A. When the switch is ON, the typical switch voltage is V. It is essential that the external circuit controls voltage such that the switch saturation voltage is maintained. © 2016 General Electric Company. All rights reserved. | 127 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 128: Simplified Switch Installation Drawing: Correct Configuration
SVI II ESD NOT ALLOWED Voltage switch (no Switch Source current limit Output in place) Figure 75 Simplified Switch Installation Drawing: Configuration Not Allowed © 2016 General Electric Company. All rights reserved. 128 | =GE Oil & Gas...
Page 129 The contacts are OPEN when the SVI II ESD is unpowered and may NOTE be made to be open or closed when the flag is asserted after boot. © 2016 General Electric Company. All rights reserved. | 129 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 130: Pneumatic Module
5 psi (.345 bar, 34.5 kPa) above the required actuator pressure, up to 100 psi (6.9 bar, 690 kPa). I/P Current to Pneumatic Converter Relay (Pneumatic Amplifier) Vent Figure 76 Pneumatic Module with Single Acting Relay © 2016 General Electric Company. All rights reserved. 130 | =GE Oil & Gas...
Page 131: Optional Display And Pushbuttons
Should alarms or alerts be detected during operation, maintenance or periodic inspection and test, immediately take corrective action according to the troubleshooting and repair procedure. © 2016 General Electric Company. All rights reserved. | 131 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 132: Factory Notification
GE does not assume responsibility for the selection, use, or NOTE maintenance of any product. Responsibility for proper selection, use of any GE product remains solely with the purchaser and end-user. The SVI II ESD requires recertification which must be performed by factory authorized personnel trained to repair Safety Devices.
Page 133 No wires or retaining cable can be trapped under the cover flange. Flange area is not corroded and surface is not scarred. Four cover bolts are securely tightened to 50 in/lb. © 2016 General Electric Company. All rights reserved. | 133 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 134: Upgrading Firmware
“Installation and Setup” on page 55. Consult factory for firmware upgrade services. ValVue ESD is the recommended tool for complete re-configuration. See “Configuration and Calibration” on page 87. © 2016 General Electric Company. All rights reserved. 134 | =GE Oil & Gas...
Page 135: Troubleshooting
Partial Stroke Diagnostics that are user configurable through ValVue ESD Step, Extended Signature and Terminal Board diagnostics that are available through ValVue ESD only © 2016 General Electric Company. All rights reserved. | 135 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 136: Failsafe Mode
ESDVue, errors are reported when running diagnostic tests and on the Status screen. ® ® HART handheld device, errors appears to the HART handheld communicator display. © 2016 General Electric Company. All rights reserved. 136 | =GE Oil & Gas...
Page 137: Error Messages On Lcd
When entered from MANUAL mode valve is in locked position. © 2016 General Electric Company. All rights reserved. | 137 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 138: View Err Diagnostics Messages
To clear error messages: Press * at CLR ERR on either MANUAL or NORMAL mode menus. Exiting from the VIEW ERR menu returns to the previous menu. © 2016 General Electric Company. All rights reserved. 138 | =GE Oil & Gas...
Page 139: Fault Matrix
SUPPLY_ condi- ply Low turned on or is set supply above tion is below 10psig. spring final value resolved + 10 psig. © 2016 General Electric Company. All rights reserved. | 139 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 140 Reserved (reserved) (0-5) KEYPAD FAILED NA/No Yes/No Keypad 1- The local push- 1- Replace the Fault button and dis- pushbutton and play is defective. display assembly. © 2016 General Electric Company. All rights reserved. 140 | =GE Oil & Gas...
Page 141 3- Verify that air the actuator. supply is ade- quate. Verify that accessories (boosters, quick-exhausts, etc.) are not creat- ing instability. © 2016 General Electric Company. All rights reserved. | 141 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 142 IMPLEMENTED BIAS_OUT_ Yes/No No/Yes Bias Out 1- The servo sig- OF_RANGE Of Range nal to the cur- rent-to-pressure converter is out- side of normal throttling range. © 2016 General Electric Company. All rights reserved. 142 | =GE Oil & Gas...
Page 143 Yes/No Yes/No Factory 1- Device is in the 1- Replace device Mode factory mode. and report the Fault problem at svi- support@GE.com. © 2016 General Electric Company. All rights reserved. | 143 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 144 #2 has been and report prob- 2 Fault overpressurized lem at svisup- and damaged. port@GE.com. 2- Pressure sen- sor #2 has failed due to some mal- function. © 2016 General Electric Company. All rights reserved. 144 | =GE Oil & Gas...
Page 145 Host. 2- If condition per- sists, replace device and report the problem at svisup- port@GE.com. TMOUT_- NA/NA Yes/Yes NOT IMPLE- FLASH_TEST MENTED © 2016 General Electric Company. All rights reserved. | 145 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 146 ® error problem occurred ESD or HART when storing Host. event in memory. 2- If condition per- sists, replace device and report problem at svi- support@GE.com. © 2016 General Electric Company. All rights reserved. 146 | =GE Oil & Gas...
Page 147 3- Verify vent con- 3- The hourly test dition. detected a prob- lem in venting. © 2016 General Electric Company. All rights reserved. | 147 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 148 3,4,5- Run Extended signa- 4- Possible weak- ture and overhaul ened springs (or valve if condition broken). is validated. 5- Excessive fric- tion between ball and seat. © 2016 General Electric Company. All rights reserved. 148 | =GE Oil & Gas...
Page 150 2- Valve is seized handwheel. in place. 2- Repair valve. 3- Insufficient actuator thrust. 3- Run a PST or Extended signa- ture. If friction is abnormal then overhaul valve. © 2016 General Electric Company. All rights reserved. 150 | =GE Oil & Gas...
Page 151 Fix supply pres- LOSS ply Pres- Low Supply Pres- sure. sure sure. Implemented for Latch Supply pressure firmware 3.1.6. below configured threshold. © 2016 General Electric Company. All rights reserved. | 151 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 152 Air Latch Specified Delay was not set Implemented for -- would have firmware 3.1.6. never recovered if latched. Airloss Latching delay is not entered. Cannot recover. © 2016 General Electric Company. All rights reserved. 152 | =GE Oil & Gas...
Page 153: Troubleshooting With Esdvue
Status screen to view the current fault status of SVI II ESD operating parameters. Check screen to view the current operating parameters of SVI II ESD and to send ® HART commands and read results. © 2016 General Electric Company. All rights reserved. | 153 Masoneilan SVI II ESD Installation and Maintenance Manual...
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Page 155: Appendix A. Specifications And References
2 G at 15 - 150 Hz Less than 2% of span 1 G at 150 - 2000 Hz - Less than 2% of span | 155 Masoneilan SVI II ESD Installation and Maintenance Manual © 2016 General Electric Company. All rights reserved.
Page 156: Safety Rated Inputs
Boost: 0 to 20 tive or to more responsive values. Start Up Time (from no power) Less than 200 ms ® Minimum current to maintain HART 3.0 mA 156 | © 2016 General Electric Company. All rights reserved. =GE Oil & Gas...
Page 157: Input Signal, Power, And Display Specifications
Relay and Manifold Single Acting - PPS, 300 Series Stainless Steel, nitrile diaphragms I/P Motor 430 stainless steel, PPS, 300 series stainless steel © 2016 General Electric Company. All rights reserved. | 157 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 158: System Connectivity
34.6 scf/min. (980 sL/min.) filling, 42.37 scf/min. (1200 sL/min.) venting at 120 psi (8.28 bar, 828 kPa) supply Air Capacity (flow coefficient) Loading CV = 0.57 Venting CV = 0.53 158 | © 2016 General Electric Company. All rights reserved. =GE Oil & Gas...
Page 159: Control Valve Mounting System
Full Stroke Valve Signature & Positioner Diagnostics Built-In Explosion Proof External LCD with Pushbuttons Language Support English, Japanese, French, Portuguese, German, Spanish, Italian © 2016 General Electric Company. All rights reserved. | 159 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 160: Device Id Information
PV (Primary Variable) Valve position 0-100% SV (Secondary Variable) Actuator Net Pressure 0-150 psig TV (Tertiary Variable) Not used (Future) QV (Quaternary Variable) Not used (Future) 160 | © 2016 General Electric Company. All rights reserved. =GE Oil & Gas...
Page 161: Models And Applications
Enclosure Rating NEMA 4X / IP 66 Low Copper Aluminum or 316L Housing Red Electrical Cover and Housing for clear identification as a safety related device © 2016 General Electric Company. All rights reserved. | 161 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 162: Csa International Certifications
Class 3600, 3615, 3810, ANSI/NEMA 250, IEC 60079-18 IEC60529 +A1 Table 29 Temperature Class T6 = 60°C (160°F), T5 = 75 °C (167°F), T4 = 85°C (185°F) 162 | © 2016 General Electric Company. All rights reserved. =GE Oil & Gas...
Page 163: Immunity Performance
Table 30 Immunity Performance EN61000-4-2, -3, -4, -5, -6, -8 EMC Per IEC61514-2, 61326,61326-3 Table 31 Radiation Performance CISPR 22 © 2016 General Electric Company. All rights reserved. | 163 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 164: Svi Ii Esd Models
3 A/DSD w/HART g: Option 2 Position Transmitter h: Hazardous Certifications 5 FM, CSA, ATEX, TUV SVI II ESD - 6 Figure 78 SVI II ESD Model Numbering 164 | © 2016 General Electric Company. All rights reserved. =GE Oil & Gas...
Page 165: Appendix B. Installing An Svi Ii Esd In A Natural Gas Environment
WARNING: EXPLOSION HAZARD- An improperly installed cover or pressure containing component could leak natural gas into the SVI II ESD install area. © 2016 General Electric Company. All rights reserved. | 165 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 166 /min (2 sLp/min) of natural gas exhausts from the I/P and is vented. For indoor applications, take this into consideration and provide circulation and venting. The exhaust points are shown below using red arrows ( © 2016 General Electric Company. All rights reserved. 166 | =GE Oil & Gas...
Page 167: Remote Actuator Vent Gas Connection
Use an M3 hex key to remove the exhaust cover. Use a 9/16 wrench to install a 1/2"X1/4" fitting into the exhaust port. Figure 79 Step 1 Remove the Exhaust Cover © 2016 General Electric Company. All rights reserved. | 167 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 168 6. Ensure the covers and other pressure containing components are correctly installed before putting the unit into service. Figure 80 Step 2 Connect Gas Supply and Exhaust © 2016 General Electric Company. All rights reserved. 168 | =GE Oil & Gas...
Page 169: Appendix C. Hart® Wiring Configurations
The following does not cover all cases. That is beyond the scope of this instruction manual. It suffices to explain the requirements as a guideline to obtain necessary components from many sources for a successful installation. © 2016 General Electric Company. All rights reserved. | 169 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 170 Before carrying out any work on the device, power off the instrument or make sure that locale conditions for potentially explosive atmosphere permit the safe opening of the cover. © 2016 General Electric Company. All rights reserved. 170 | =GE Oil & Gas...
Page 171: Hart® Wiring Guidelines
For details and calculation methods for wiring resistance, and NOTE capacitance and for calculation of cable characteristics refer to ® the HART FSK Physical Layer Specification. © 2016 General Electric Company. All rights reserved. | 171 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 172: Svi Ii Esd Setups
(+) terminal and the negative lead must be connected to the negative (-) terminal. Reversing polarity will not cause damage but the unit will not function properly. © 2016 General Electric Company. All rights reserved. 172 | =GE Oil & Gas...
Page 173: General Purpose And Explosion Proof Installation
220 Ohms HART compliant control system output card HART Modem ValVue ESD GE DPI620 Figure 81 General Purpose and Explosion Proof Installation © 2016 General Electric Company. All rights reserved. | 173 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 174: Grounding Practices
MANUAL mode of operation and manually position the valve over it’s entire range. If the valve is stable in MANUAL mode then the problem can be noise in the control system. Recheck all wiring connections and ground points. © 2016 General Electric Company. All rights reserved. 174 | =GE Oil & Gas...
Page 175: Compliance Voltage In Single Drop Current Mode
Not applicable - Isolator supplies the power Conclusion: Compliance voltage is not an issue because the Isolator provides all the necessary voltage. © 2016 General Electric Company. All rights reserved. | 175 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 176: Wire Size And Conduit
When an intrinsic safety barrier separates the SVI II ESD from the NOTE ® modem or HHC a HART compliant barrier must be used. © 2016 General Electric Company. All rights reserved. 176 | =GE Oil & Gas...
Page 177: Hart® Physical Layer Compliance Of The Control System
1 and 0. Noise can cause errors in the conversion. Conventional good wiring practice, such as use of twisted shielded pair cable with shield grounded at only one point, minimizes noise effects. © 2016 General Electric Company. All rights reserved. | 177 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 178: Cabling And Interconnection Requirements
HART filter NOTE installed. Contact the manufacturer of the controller or DCS. See “HART® Filter Requirements” on page 191. of this manual for more information © 2016 General Electric Company. All rights reserved. 178 | =GE Oil & Gas...
Page 179: Split Range Applications
Figure 84 on page 180. The Connected Devices screen is the first screen that appears after successful login to ValVue ESD. © 2016 General Electric Company. All rights reserved. | 179 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 180: Selecting Set Options - Tools Menu On Connected Devices Screen
Figure 83 Selecting Set Options - Tools Menu on Connected Devices Screen Figure 84 Selecting Set Options - Right Click on Connected Devices Screen © 2016 General Electric Company. All rights reserved. 180 | =GE Oil & Gas...
Page 181: Multiple Output Circuit Control System
The HART address of each SVI II ESD is 0. Allow Multidrop Figure 85 ValVue ESD Setup Options for Multidrop © 2016 General Electric Company. All rights reserved. | 181 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 182: Isolators
Do not use 0 for any of the positioners. A 0 causes ® HART masters to stop searching for additional positioners. © 2016 General Electric Company. All rights reserved. 182 | =GE Oil & Gas...
Page 183: Split Range With Isolator
Output Card HART Modem ValVue ESD GE DPI620 HART Address = 2 I.S. Galvanic Isolator GE DPI620 Figure 86 Split Range with Isolator © 2016 General Electric Company. All rights reserved. | 183 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 184: Supplemental Power Supply
The internal electronic components are isolated from ground. Grounding the case is unnecessary for functional purposes but grounding the case may be necessary to conform to local codes. © 2016 General Electric Company. All rights reserved. 184 | =GE Oil & Gas...
Page 185: Split Range With Supplemental Power Supply - Non-Hazardous
Output Card HART Modem ValVue ESD GE DPI620 HART Address = 2 Figure 87 Split Range with Supplemental Power Supply - Non-Hazardous © 2016 General Electric Company. All rights reserved. | 185 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 186: Required Practices For Explosion Proof Installations
Wiring from the junction box to the SVI II ESD is sealed by flexible cable with a cable gland or with a potted nipple and pigtail, if in compliance with applicable code. © 2016 General Electric Company. All rights reserved. 186 | =GE Oil & Gas...
Page 187: Hart® Dcv Setup
Field Terminals +24 VDC Terminals Signal + Signal - +24 VDC 0 VDC HART ® Figure 88 HART Device in DCV Application © 2016 General Electric Company. All rights reserved. | 187 Masoneilan SVI II ESD Installation and Maintenance Manual...
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Page 189: Appendix D. Hart® Communications With Intrinsic Safety
Active galvanic isolators ® ® To perform a successful installation with HART communications you must consider HART ® filter requirements and HART barrier compliance. © 2016 General Electric Company. All rights reserved. | 189 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 190: Hart® Barrier Compliance
HART Filter HART Compliant Control System Output Card HART Modem GE DPI620 ValVue ESD ® Figure 89 Intrinsically Safe Installation with Zener Barrier and HART Filter © 2016 General Electric Company. All rights reserved. 190 | =GE Oil & Gas...
Page 191: Output Channel Isolation
HART master device. ® If a HART filter is required, then its voltage drop must be considered when calculating compliance voltage. © 2016 General Electric Company. All rights reserved. | 191 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 192: Intrinsically Safe Installation With Galvanic Isolator
A control circuit must be HART compatible or have a HART filter NOTE ® installed. Contact controller or DCS manufacturer. See HART Filter Required for Certain Controls System Output Circuits. © 2016 General Electric Company. All rights reserved. 192 | =GE Oil & Gas...
Page 193: Modem And Computer Use In Intrinsically Safe Circuits
Observe the labels on the DPI 620 or consult the manufacturer. © 2016 General Electric Company. All rights reserved. | 193 Masoneilan SVI II ESD Installation and Maintenance Manual...
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Page 195: Appendix E. Air To Open And Air To Close Actuators
Valve movement and actuator pressure are also shown at the low current lift-off point at about 3.6 mA, below which positioner is initializing its settings until power is stabilized. © 2016 General Electric Company. All rights reserved. | 195 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 196: Ato And Atc Action With Linear Positioner Characteristics
Figure 91 ATO and ATC Action with Linear Positioner Characteristics © 2016 General Electric Company. All rights reserved. 196 | =GE Oil & Gas...
Page 197: Ato And Atc Action In Percentage Of Positioner Characteristics
Figure 92 ATO and ATC Action in Percentage of Positioner Characteristics © 2016 General Electric Company. All rights reserved. | 197 Masoneilan SVI II ESD Installation and Maintenance Manual...
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Page 201: Appendix G. Adjusting Speed Of Response
You can adjust control valve speed of response by adjusting parameters in SVI II ESD. Tuning parameters are adjusted by ValVue ESD, the preferred method, or by the handheld. © 2016 General Electric Company. All rights reserved. | 201 Masoneilan SVI II ESD Installation and Maintenance Manual...
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Page 203: Appendix H. Glossary
CALIBrate A positioner mode of operation in which you have access to changing stroke cal- ibration, input signal, and tuning parameters. © 2016 General Electric Company. All rights reserved. | 203 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 204 HART master. ValVue ESD offers a graphical drag-and-drop method to define the characteristic. It includes a method to correct for geometric non-linearity of positioner feedback linkage. © 2016 General Electric Company. All rights reserved. 204 | =GE Oil & Gas...
Page 205 It performs high speed reads and can be re-written many times. It is used to store programs and permanent parame- ters. © 2016 General Electric Company. All rights reserved. | 205 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 206 The current to pressure converting device. SVI II ESD sends an analog current signal to the I⁄P which produces a controlled pressure to the pneumatic amplifying relay. © 2016 General Electric Company. All rights reserved. 206 | =GE Oil & Gas...
Page 207 SVI II ESD can be configured to provide the same limits through position software control. © 2016 General Electric Company. All rights reserved. | 207 Masoneilan SVI II ESD Installation and Maintenance Manual...
Page 208 Safe Area The plant area where there is no explosion hazard, such as a control room or a marshalling cabinets area. © 2016 General Electric Company. All rights reserved. 208 | =GE Oil & Gas...
Page 209 VIEW ERR A positioner mode of operation in which the error status or error messages can be examined. © 2016 General Electric Company. All rights reserved. | 209 Masoneilan SVI II ESD Installation and Maintenance Manual...
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Page 214 Phone: +1-281-671-1640 Fax:++++91-11-5-1659635 Fax:++++65-6861-7172 Fax: 88+1-281-671-1735 Jacksonville, Florida Phone: +1-844-VALVE-GE www.geoilandgas.com/valves *Denotes a trademark of the General Electric Company. Other company names and product names used in this document are the registered trademarks or trademarks of their respective owners. © 2016 General Electric Company. All rights reserved.

GE Masoneilan SVI II ESD Installation And Maintenance Manual

1 Safety Information

2 Introduction

3 Software Installation and Setup

16 PRM Central Server Dialog II

17 PRM Central Server Dialog III

4 Installation and Setup

5 Configuration and Calibration

6 Using the Digital Interfaces

60 SVI II ESD HART® Communicator Connections

65 PST Configuration Menu

67 PST Configuration (VIEW DATA) Menu

7 Partial Stroke Testing

8 Operation and Maintenance

75 Simplified Switch Installation Drawing: Configuration Not Allowed

9 Troubleshooting

Appendix A. Specifications and References

Appendix B. Installing an SVI II ESD in a Natural Gas Environment

Appendix C. HART® Wiring Configurations

Appendix D. HART® Communications with Intrinsic Safety

88 HART® Device in DCV Application

89 Intrinsically Safe Installation with Zener Barrier and HART® Filter

Appendix E. Air to Open and Air to Close Actuators

Appendix F. Air Supply Requirements

Quick Links

Troubleshooting

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