Slave Cylinder Replacement - Honda S2000 Service Manual

Clutch
Slave Cylinder Replacement
NOTE; Do not spill brake fluid on the vehicle; it may
damage the paint; if brake fluid does contact the paint,
wash it off immediately with water.
'1. Remove the banjo bolt (A) and washers (B), then
disconnect the clutch hose {C) from the slave
cylinder {D). Plug the end of the clutch hose with a
shop towel to prevent brake fluid from coming out.
E
Remove the two boits (E) and slave cylinder,
P u l l t h e b o o t ( A ) b a c k a n d a p p l y b r a k e a s s e m b l y
lube or equivalent rubber grease to the boot and
slave cylinder rod (B). Reinstall the boot.
(Brake Ass€mbly Lubel
A p p l y s u p e r h i g h t e m p u r e a g r e a s e t o t h e t i p o f t h e
s l a v e c y l i n d e r r o d .
4 .
12-6
5 . I n s t a l l t h e s l a v e c y l i n d e r i n t h e r e v e r s e o r d e r o f
removal. Use new banjo bolt washers,
N O T E : M a k e s u r e t h e b o o t i s i n s t a l l e d o n t h e s l a v e
c y l i n d e r .
29 N m 13.0 kgl.m,22 lbf.ft)
8 x 1.25 mm
22 N m {2.2 kgf m.16lbf ftl
6. Bleed the clutch hydraulic system. Tighten the
bleeder screw to 9.8 N m (1.0 kgf.m, 7.2 lbf ft).
NOTE: Be careful not to damage the slave cylinder
by overtightening the bleeder screw.
. Attach a hose to the bleeder screw (A), and
suspend the hose in a container of brake fluid.
. Make sure there is an adequate supply of fluid at
the clutch master cylinder, then slowly pump the
clutch pedal until no more bubbles appear at the
bleeder hose.
. Refill the clutch master cylinder with fluid when
d o n e .
. Always use only Honda DOT 3 brake fluid.
. Confirm clutch operation, and check for leaking
f l u i d .