Master Cylinder/Brake Booster Replacement - Honda S2000 Service Manual

Conventional Brake Gomponents
Master Cylinder/Brake Booster Replacement
NOTE:
Do not spill brake fluid on the vehicle; it may damage the paint; lf brake fluid does contact the paint, wash it off
immediately with water.
1. Disconnect the brake fluid level switch connectors.
2. Remove the brake fluid from the master cylinder reservoir with a syringe
3. Disconnect the brake lines from the master cylinder. To prevent spills, cover the line joints with rags or shop
towels.
4. Remove the master cylinder mounting nuts and washers.
5. Remove the master cylinder from the brake booster.
6, Disconnect the vacuum hose from the brake booster,
7. Remove the lock pin and clevis pin.
8. Remove the four brake booster mounting nuts.
9. Pullthe brake booster forward, and removethe brake booster f rom the engine compartment. Becareful notto
bend or damage the brake lines when removing it.
10. lnstalllhe brake booster and master cylinder in the reverse order of removal, and note these items.
. Replace all rubber parts and the gasket with new ones whenever removed.
. C o a t t h e l i p o f t h e n e w r o d s e a l w i t h r e c o m m e n d e d s e a l g r e a s e i n t h e m a s t e r c y l i n d e r s e t .
. I n s t a l l t h e r o d s e a l o n t o t h e b r a k e b o o s t e r w i t h i t s g r o o v e d s i d e t o w a r d t h e m a s t e r c y l i n d e r .
. Adjust the pushrod length before installing the booster (see step 5 on page 19-18)
. Fillthe master cylinder reservoir, and bleed the brake system (see page 19-8).
. A f t e r i n s t a l l a t i o n , c h e c k t h e b r a k e p e d a l
h e i g h t a n d b r a k e p e d a l f r e e p l a y ( s e e p a g e 1 9 - 6 ) a n d a d j u s t i f n e c e s s a r y .
IODSEAL
t b
LOCXPIN
r 8 ( l
crEvts
1 9 - 1 6