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2000 S2000
Honda 2000 S2000 Manuals
Manuals and User Guides for Honda 2000 S2000. We have
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Honda 2000 S2000 manuals available for free PDF download: Service Manual, Owner's Manual, Installation Instructions Manual
HONDA 2000 S2000 Service Manual (1089 pages)
2000-2003
Brand:
HONDA
| Category:
Automobile
| Size: 29.49 MB
Table of Contents
How to Use this Manual
3
Safety Messages
3
Contents
3
Service Manual Index
4
Table of Contents
11
General Information
11
Chassis and Paint Codes - 2000 Mode
12
Model
12
Chassis and Paint Codes - 2001 Model
13
Chassis and Paint Codes - 2002 Model
14
Chassis and Paint Codes - 2003 Model
15
Ldentification Number Locations
16
Warning/Caution Label Locations
17
Under-Hood Emission Control Label (2000-2002 Models)
21
Under-Hood Emission Control Label (2003 Model)
22
Frame Hoist
23
Safety Stands
23
Floor Jack
23
Lift and Support Points
23
Towing
24
Flat-Bed Equipment
24
Tie down Bracket Hole Locations
24
Towing Hook Installation
24
Parts Marking
25
Part S M a R K I N
25
Adhesive Wheel Balance Weight
26
Service Precaution
26
Revised Component Terms
27
R E V I S E D C O M P O N E N T T E R M
27
Specifications
29
Engine Assembly Limits
30
Engine Electrical Limits
30
Standards and Service Limits
30
Cylinder Head Limits
31
Engine Block Limits
32
Engine Lubrication Limits
32
Clutch Limits
33
Cooling Limits
33
Fuel and Emissions Limits
33
Manual Transmission Limits
34
Differential Limits
36
Steering Limits
36
Suspension Limits
36
Air Conditioning Limits
37
Brakes Limits
37
Design Specifications
38
Body Specifications
41
Maintenance
42
Lubricants and Fluids
43
Listed Bv Distance/Time
45
Maintenance Schedule for Normal Conditions (2000 Model)
45
Maintenance Schedule for Severe Conditions (2000 Model)
47
Maintenance Schedule for Normal and Severe Conditions (2000 Model)
49
Listed by Distance/Time
51
Maintenance Schedule for Normal Conditions (2001-2003 Models)
51
Maintenance Schedule for Severe Conditions (2001-2003 Models)
53
Listed by Maintenance Ltem
55
Maintenance Schedule for Normal
55
Schedule for Normal and Severe Conditions (2001-2003 Models)
55
Engine Electrical
57
Engine Electrical - Special Tools
58
Starting System Component Location Index
59
Starting System Circuit Diagram
60
Starter Circuit Troubleshooting
61
Clutch Lnterlock Switch Test
62
Starter Performance Test
63
Starter Solenoid Test
63
Starter Replacement
64
Starter Overhaul
66
Armature Inspection and Test
67
Commutator Diameter
67
Starter Brush Holder Test
69
Starter Brush Inspection
69
Starter Field Winding
69
Overrunning Clutch Inspection
71
Ignition System Component Location Index
72
Ignition System Circuit Diagram
73
Ignition Timing Inspection
74
Spark Plug Inspection
75
Charging System Component Location Index
76
Inspection and Replacement
76
Charging System Circuit Diagram
77
Charging Circuit Troubleshooting
78
Charging System Indicator Test
78
Alternator and Regulator Circuit Test
79
Alternator Control System Test
80
Alternator-Compressor Belt Inspection and Replacement
81
Alternator Replacement
82
Auto-Tensioner Inspection/Replacement
83
Alternator Overhaul
85
Alternator Overhaul - Special Tools Required
86
Rectifier Test
89
Alternator Brush Inspection
90
Rotor Slip Ring Test
90
Stator Test
90
Cruise Control Component Location Index
91
Cruise Control Circuit Diagram
92
Cruise Control - Symptom Troubleshooting Index
93
Cruise Control Unit Input Test
94
Main Switch Test
96
Main Switch/Indicator Bulb Replacement
97
Main Switch/Indicator/Illumination Test
97
Set/Resume Switch Replacement
98
Set/Resume Switch Test
98
Cruise Control Actuator Test
99
Cruise Control Actuator Replacement
100
Actuator Cable Replacement
101
Actuator Cable Adjustment
102
Brake Pedal Position Switch Test
103
Clutch Pedal Position Switch Test
103
Engine Mechanical
104
Engine Assembly
105
Engine Removal
105
Engine Installation
110
Cylinder Head
115
Cylinder Head - Special Tools
116
Cylinder Head - Component Location Index
117
DTC Troubleshooting
120
VTEC Solenoid Valve Test
123
VTEC Rocker Arms Test
124
Valve Clearance Adjustment
126
Crankshaft Pulley Removal and Installation
128
Cam Chain Removal
129
Cam Chain Installation
133
Chain Case Oil Seal Installation
138
Cylinder Head Removal
139
Camshaft Gear Removal
145
Cylinder Head Inspection for Warpage
146
Rocker Arms and Shafts Disassembly/Reassembly
147
Rocker Arms and Shafts Inspection
148
Camshaft Inspection
150
Cam Lobe Height Standard (New)
151
Valves, Springs, and Valve Seals Removal
152
Valve Inspection
153
Valve Stem-To-Guide Clearance Inspection
153
Valve Guide Replacement
154
Valve Seat Reconditioning
156
Valves, Springs, and Valve Seals Installation
158
Camshaft Gear Installation
159
Cylinder Head Installation
159
Cylinder Head Cover Installation
167
Engine Block
169
Engine Block - Special Tools
170
Specialtools
170
Engine Block - Component Location Index
171
Flywheel Removal and Installation
173
Connecting Rod and Crankshaft End Play Inspection
174
Crankshaft Main Bearing Replacement
175
Main Bearing Clearance Inspection
175
Crankshaft Bore Code Location
176
Main Bearing Selection
176
Main Journal Code Location
176
Connecting Rod Bearing Replacement
177
Connecting Rod Big End Bore Code Locations
177
Rod Bearing Clearance Inspection
177
Rod Bearing Selection
177
Connecting Rod Journal Code Location
178
Crankshaft and Pistons Removal
179
Crankshaft Inspection
181
Out-Of-Round and Taper
181
Straightness
181
Block and Piston Inspection
182
Cylinder Honing
184
Piston, Pin and Connecting Rod Replacement
185
Piston, Pin and Connecting Rod Inspection
186
Piston, Pin and Connecting Rod Reassembly
187
Piston Ring Replacement
188
Piston Installation - if the Crankshaft Is Already Installed
190
Piston Installation - if the Crankshaft Is Not Installed
191
Crankshaft Installation
192
Pulley End Crankshaft Seal Installation - in Car
194
Transmission End Crankshaft Seal Installation - in Car
194
Engine Lubrication
195
Engine Lubrication - Special Tools
196
Component Location Index
197
Oil Pressure Switch Test
198
Oil Pressure Test
198
Engine Oil Replacement
199
Engine Oil Filter Replacement
200
Oil Jet Inspection
201
Oil Pump Overhaul
202
Oil Pump Inspection
204
Oil Pump Installation
205
Intake Manifold and Exhaust System
207
Intake Manifold Removal/Installation
208
Exhaust Manifold Removal/Installation
209
Exhaust Pipe and Muffler Replacement
210
Comoonent Location Index
211
Engine Cooling
211
Cooling System - Component Location Index
212
Radiator Cap Test
215
Radiator Test
215
Fan Motor Test
216
Thermostat Test
216
Water Pump Inspection Tu- I
217
Water Pump Replacement
217
Coolant Replacement
218
Thermostat Redlacement 1 0 - 1
220
Radiator and Fans Replacement
221
Fan Controls - Component Location Index
222
Fun Controls - Symptom Troubleshooting Index
223
Radiator Fan Circuittroubleshooting
223
Fan Controls - Circuit Diagram
224
Radiator Fan Gircuit Troubleshooting
225
Radiator Fan Switch Circuit Troubleshooting (Open)
227
Troubleshooting (Short)
227
Radiator Fan Switch Test
228
Fuel and Emissions
229
Fuel and Emissions Systems - Special Tools
230
Specialtools
230
Fuel and Emissions Systems - General Troubleshooting Information
231
How to Use the PGM Tester or a Scan Tool
231
Opens and Shorts
231
General Troubleshooting
232
How to End a Troubleshooting Session
232
How to Remove the ECM for Testing
232
How to Reset the ECM
232
Reset the ECM by Removing the Fuse
232
How to Substitute the ECM for Testing Purposes
233
How to Troubleshoot Circuits at the ECM
233
DTC Troubleshooting Index
234
I N D E X
237
Symptom Troubleshooting Index (Fuel and Emissions System)
237
Elestronic Control System
238
Fuel and Emissions System Descriptions
238
ECM Data
239
ECM Electrical Connections
241
ECM Inputs and Outputs at Connector a (32P)
243
ECM Inputs and Outputs at Connector B (25P)
245
ECM Inputs and Outputs at Connector C (31P)
246
Vacuum Hose Routing
248
Vacuum Distribution
249
Alternator Control
250
Barometric Pressure (BARO) Sensor
250
Engine Coolant Temperature (ECT) Sensor
250
PGM-FI System
250
Ignition Timing Control
251
Injector Timing and Duration
251
Knock Sensor
251
Manifold Absolute Pressure (MAP) Sensor
251
Brake Pedal Position Switch
252
Comshaft Position (CMP Sensor (Top Dead Center (TDC) Sensors)
252
Idle Control System
252
Throttle Position (Tpl Sensor
252
Catalytic Converter System
253
Fuel Supply System
253
Intake Air System
253
Throttle Body
253
EVAP Canister
254
Evaporative Emission (EVAP) Control System
254
Fuel Tank Pressure (FTP) Sensor
254
Positive Crankcase Ventilation (PCV) System
254
Idle Control System Diagram
255
Intake Air System Diagram
255
Pulsed Secondary Air Injection
256
Evaporative Emission (EVAP) Control Diagram
257
ECM Circuit Diagram
258
Catalytic Converter Monitor and Readiness Code
266
How to Set Readiness Codes
266
Malfunction Indicator Lamp (Mll) Indication
266
Air Fuel Ratio (A/F) Sensor Monitor and Readiness Code
267
Air/Fuel Ratio (A/Fl Sensor Heater Monitor Readiness Code)
267
Evaporative Emissions (EVAP) Control System Monitor and Readiness Code
267
Comprehensive Component Monitor and Readiness Code
268
Fuel System Monitor and Readiness Code
268
Misfire Monitor and Readiness Code
268
PGM-FI System - Component Location Index
269
Component Location Index
270
DTC P0107: MAP Sensor Circuit Low Voltage
271
PGM-FI System - DTC Troubleshooting
271
DTC P0108: MAP Sensor Circuit High Voltage
272
DTC Troubleshooting
272
DTC P1128: MAP Sensor Signal Lower than Expected
273
DTC Pl129: MAP Sensor Signal Higher than Expected
273
DTC P0112: IAT Sensor Circuit Low Voltage
274
DTC P0113: IAT Sensor Circuit High Voltage
275
DTC P0116: ECT Sensor Range/Performance Problem
276
DTC P0117: ECT Sensor Circuit Low Voltage
276
DTC P0118: ECT Sensor Circuit High Voltage
277
DTC P0122: TP Sensor Circuit Low Voltage
278
DTC P1121: TP Sensor Signal Lower than Expected
279
DTC P1122: TP Sensor Signal Higher than Expected
280
DTC P0123: TP Sensor Circuit High Voltage
281
DTC P0128: Cooling System Malfunction ('02-03 Models)
282
DTC P0131: Primary HO2S (Sensor 1) Circuit Low Voltage
283
DTC P0132: Primary HO2S (Sensor L) Circuit) High Voltage
284
DTC P0133: Primary HO2S (Sensor 1) Circuit Slow Response
285
DTC P0137: Secondary HO2S (Sensor 2) Circuit Low Voltage
286
DTC P0138: Secondary HO2S (Sensor 2) Circuit High Voltage
287
DTC P0139: Secondary HO2S (Sensor 2) Slow Response
288
DTC P0135: Primary HO2S (Sensor 1) Heater Circuit Malfunction
289
DTC P0141: Secondary HO2S (Sensor2) Heater Circuit Malf Function
289
DTC P0171: Fuel System too Lean
291
DTC P0172: Fuel System too Rich
291
DTC P0300: Random Misfire and Cylinder Misfire
292
DTC P0301 - DTC P0304: No. 1 - 4 Cylinder Misfire
292
DTC P0325: Knock Sensor Circuit Malfunction
298
DTC P1361: CMP (TDC) Sensor a Intermittent Interruption
299
DTC P1366: CMP (TDC) Sensor B Intermittent Interruption
299
DTC P1367: CMP (TDC) Sensor B no Signal
299
DTC Pl362: CMP (TDC) Sensor a no Signal
299
DTC P0335: CKP Sensor no Signal
301
DTC P0336: CKP Sensor Intermittent Interruption
301
DTC P0500: VSS Circuit Malfunction
303
DTC P1106: BARO Sensor Range/Perfomance Problem
305
DTC P1107: BARO Sensor Circuit Low Voltage
305
DTC P1108: BARO Sensor Circuit High Voltage
305
DTC P1297: ELD Circuit Low Voltage
306
DTC P1298: ELD Circuit High Voltage
307
DTC Pl607: ECM Internal Circuit Malfunction
308
MIL Circuit Troubleshooting
309
DLC Circuit Troubleshooting
313
Lnjector Replacement
315
Injectors Replacement
316
Primary HO2S Replacement
317
Secondary HO2S Replacement
317
Idle Gontrol System Component Location Index
318
DTC P0505: Idle Control System Malfunction
319
Idle Gontrol System DTC Troubleshooting
319
DTC Pl519: IAC Valve Circuit Malfunction
320
A/C Signal Circuit Troubleshooting
322
Alternator FR Signal Circuit Troubleshooting
324
Starter Switch Signal Circuit Troubleshooting
325
Electrical Power Steering (EPS) Signal Circuit Troubleshooting
326
Brake Pedal Position Switch Signal Circuit Troubleshooting
327
ECM Idle Learn Procedure
328
Ldle Speed Inspection 1 1 - 1 0
328
Fuel Supply System Component Location Index
329
PGM-Fl Main Relay Circuit Troubleshooting
330
PGM-Fl Main Relay Circuit
332
Fuel Pressure Relieving
333
Fuel Pressure Test
333
Fuel Pump Test
335
Fuel Supply System - Fuel Line Inspection
336
Fuel Line/Ouick-Connect Fittings Precautions
338
Fuel Line/Ouick-Connect Fittings Removal
338
Fuel Line/Ouick-Connect Fittings Installation
339
Fuel Filter Replacement
341
Fuel Pressure Regulator Replacement
341
Fuel Pump/Fuel Gauge Sending Unit Replacement
342
Fuel Tank Replacement
343
Fuel Gauge Sending Unit Test
347
Fuel Gauge Sending Unit
348
Low Fuel Indicator Test
348
Intake Air System Component Location Index
349
Throttle Body Test
350
Air Cleaner Element Replacement
351
Throttle Cable Adjustment
352
Throttle Cable Removal/Installation
353
Throttle Body Removal/Installation
354
Throttle Body Disassembly/Reassembly
355
Catalytic Converter System - DTC Troubleshooting
356
DTC P0420: Catalytic System Efficiency below Threshold
356
PCV System
357
PCV Valve Inspection and Test
357
EVAP System Component Location Index
358
DTC P0451: FTP Sensor Range/Performance Problem
359
DTC P0452: FTP Sensor Circuit Low Voltage
360
DTC P0453: FTP Sensor Circuit High Voltage
361
DTC Pl456: EVAP Control System Leakage (Fuel Tank System)
363
EVAP Canister Purge Valve Test
363
Fuel Fill Cap Check
363
EVAP Bypass Solenoid Valve Test
364
EVAP Canister Vent Shut Valve Test
366
Vacuum Hoses and Connections Test
367
DTC P1457: EVAP Control System Leakage (EVAP Canister System)
368
Canister System Leak Test
371
EVAP Two Way Valve Test
373
Float Test
374
Fuel Tank Vapor Control Valve Test
374
Valve Test
374
Fuel Tank Vapor Control Valve Replacement
375
Pulsed Secondary Air Injection System Component Location Index
376
DTC P0410: Air Pump Circuit Malfunction
377
DTC Troubleshooting
377
DTC P0411: Secondary Air Injection System Incorrect Flow
381
DTC P1410: Air Pump Malfunction
383
DTC P1415: Air Pump Electrical Current Sensor Circuit Low Voltage
384
DTC Pl416: Air Pump Electric Current Sensor Circuit High Voltage
386
Air Pump/Air Pump Relay Removal/Installation
387
Air Pump Electrical Current Sensor Removal/Installation
388
Air Pump Relay Test
388
Transaxle
389
Clutch
390
Clutch - Special Tools
391
Clutch - Component Location Index
392
Clutch Pedal and Clutch Interlock Switch Adjustment
393
Clutch Master Cylinder Replacement
394
Slave Cylinder Replacement
395
Clutch Replacement
396
Pressure Plate and Clutch Disc Removal
396
Flywheel Inspection
398
Flywheel Replacement
398
Release Bearing Inspection
399
Clutch Disc and Pressure Plate Installation
400
Manual Transmission
401
Manual Transmission - Special Tools
402
Back-Up Light Switch Test
403
Transmission Fluid Inspection and Replacement
403
Gearshift Mechanism Replacement
404
Transmission Removal
405
Exploded View - Rear Cover
412
Transmission Disassembly
412
Exploded View - Transmission Housing
414
Exploded View - Clutch Housing
416
Rear Cover Removal
418
Transmission Housing Removal
421
Mainshaft Assembly Clearance Inspection
427
Mainshaft Disassembly
430
Mainshaft Inspection
431
Mainshaft Reassembly
432
Shift Arm Rod Assembly Disassembly/Reassembly
435
Countershaft Assembly Clearance Inspection
436
Countershaft Disassembly
438
Countershaft Inspection
440
Countershaft Reassembly
441
Secondary Shaft Disassembly
445
Secondary Shaft Inspection
445
Secondary Shaft Reassembly
446
Shift Forks Clearance Inspection
447
Shift Forks Disassembly/Reassembly
449
Synchro Ring and Gear Inspection
450
Synchro Sleeve and Hub Inspection and Reassembly
451
Oil Pump Clearance Inspection
452
Secondary Shaft Preload Adjustment
453
Mainshaft Thrust Clearance Adjustment
454
Transmission Reassembly
455
Rear Cover Installation
462
Transmission Installation
466
Rear Differential
473
Rear Differential - Special Tools
474
Precautions for Torsen Type Limited Slip Differential (LSD)
475
Torsen Type Limited Slip Differential (LSD) Operational Check
475
Rear Differential - System Description
476
Rear Differential Operation
477
Differential Oil Inspection and Replacement
478
Differential Removal
479
Differential Case Assembly Removal and Installation
481
Oil Seal Replacement
482
Backlash Inspection
483
Differential Disassembly
484
Differential Disassembly - Special Tools Required
486
Differential Reassembly
490
Differential Installation
498
Differential Installation
500
Differential Mount Replacement
501
Driveline/Axle
502
Driveline/Axle - Special Tools
503
Specialtools
503
Driveshaft Inspection
504
Driveshaft Removal
504
Driveshafts Disassembly
506
Driveshafts Reassembly
509
Driveshafts Installation
516
Propeller Shaft Inspection
517
Propeller Shaft Removal
518
Propeller Shaft Installation
519
Steering
520
Steering - Special Tools
521
Steering Component Location Index
522
Power Assist Check
523
Steering Wheel Rotational Play Check
523
Steering Linkage and Gearbox Inspection
524
Steering Wheel Removal
525
Steering Wheel Disassembly/Reassembly
526
Steering Wheel Installation
527
Steering Column Removal and Installation
528
Steering Shaft Removal and Installation
529
Steering Column/Steering Shaft Inspection
531
Steering Lock Replacement
532
Rack Guide Adjustment
533
Electrical Power Steering (EPS)
534
EPS Components
534
EPS Components - Special Tools
535
EPS Component Location Index
536
EPS Components - General Troubleshooting Information
537
EPS Control Unit Noise
537
EPS Indicator
537
Restriction on Power Assist Operation
537
Honda PGM Tester Method
538
How to Retrieve EPS Dtcs
538
How to Troubleshoot EPS Dtcs
538
Service Check Signal Circuit Method
538
How to Clear EPS Dtcs
539
EPS Components - DTC Troubleshooting Index
541
EPS Components - Symptom Troubleshooting Index
542
EPS Control Unit Inputs and Outputs for Connector a (2P)
543
EPS Gontrol Unit Inputs and Outputs for Connector B (14P)
543
EPS System Description
543
EPS Control Unit Inputs and Outputs for Connector C (2P)
544
EPS Components Circuit Diagram
545
DTC 1: Power Relay Stuck on
547
DTC 3: Lower FET Stuck on
547
DTG 2: Fail-Safe Relay Stuck on
547
EPS Components DTC Troubleshooting
547
DTC 4: Upper FET Stuck on
548
DTC 5: Open in the Motor Wire Harness
549
DTC 11, 13: Torque Sensor
551
DTC 12: Torque Sensor PVF
552
DTC 14: Torque Sensor (Resistance)
553
DTC 21: Voltage for IG1
554
DTC 22: Vehicle Speed Signal
555
DTC 23: Engine Speed Signal
556
DTC 30: Sub-Microcomputer
557
DTC 31, 32, 33: Motor Current Sensor
557
DTC 34, 35: EPS Control Unit Internal Circuit
558
DTC 36: Charge of the Motor Voltage
558
DTC 37: Motor Voltage
559
DTC 50 to 62: Central Processing Unit (CPU)
561
EPS Indicator Circuit Troubleshooting
561
Memorizing the Torque Sensor Neutral Position
564
Steering Gearbox Removal and Installation
565
Steering Gearbox Overhaul
572
Rack Guide Removal/Installation
573
Torque Sensor Replacement
573
Rack End Removal and Installation
574
Ball Joint Boot Replacement
577
Gearbox Bracket Removal/Installation
577
EPS Control Unit Removal/Installation
578
Suspension
579
Front and Rear Suspension - Special Tools
580
Specialtools
580
Front and Rear Suspension - Component Location Index
581
Wheel Alignment
583
Front Camber Inspection/Adiustment
584
Front Caster Inspection/Adiustment
584
Front Toe Inspection/Adjustment
585
Rear Camber Inspection/Adjustment
585
Rear Toe Inspection/Adjustment
586
Turning Angle Inspection
586
Wheel Bearing End Play Lnspection
587
Wheel Runout Inspection
587
Ball Joint Removal
588
Front Suspension
589
Knuckle/Hub Replacement
589
Stabilizer Bar Replacement
595
Stabilizer Link Removal/Installation
596
Lower Arm Removal/Installation
597
Upper Arm Replacement
598
Damper/Spring Replacement
600
Damper/Spring Disassembly/Inspection
602
Damper/Spring Reassembly
603
Damper/Spring Installation
604
Knuckle/Hub Replacement (Rear)
606
Rear Suspension
606
Rear Suspension Knuckle/Hub Replacement
608
Ball Joint Boot Replacement (Rear)
611
Stabilizer Bar Replacement (Rear)
612
Stabilizer Link Removal/Installation (Rear)
612
Lower Arm Removal/Installation (Rear)
613
Upper Arm Removal/Installation
615
Control Arm Replacement
616
Damper/Spring Replacement (Rear)
617
Damper/Spring Disassembly/Inspection (Rear)
619
Damper/Spring Reassembly (Rear)
619
Damper/Spring Installation (Rear)
620
Brakes
622
Soecialtools
622
Conventional Brake Components - Special Tools
623
Conventional Brake Components Location Index
624
Brake Pedal Sinks/Fades When Braking
625
Brake System Inspection and Tests
625
Rapid Brake Pad Wear, Vehicle Vibration or High, Hard Brake Pedal
626
Brake Pedal and Brake Pedal Position Switch Adiustment
627
Pedal Height
627
Adjustment
628
Parking Brake Check and Adiustment
628
Pedal Free Play
628
Brake System Bleeding
629
Brake System Indicator Circuit Diagram
631
Brake Fluid Level Switch Test
632
Parking Brake Switch Test
632
Front Brake Pads Inspection/Replacement
633
Front Brake Disc Inspection
635
Runout
635
Thickness and Parallelism
635
Front Brake Caliper Overhaul
636
Master Cylinder/Brake Booster Replacement
637
Master Cylinder Inspection
638
Master Cylinder Pushrod Clearance Adjustment
638
Brake Booster Test
640
Rear Brake Pads Inspection/Replacement
641
Rear Brake Disc Inspection
643
Rear Brake Caliper Removal/Installation
644
Rear Brake Caliper Overhaul
645
Brake Hoses and Lines Inspection
647
Brake Hose Replacement
648
Parking Brake Cable Replacement
649
ABS (Anti-Lock Brake System) Components
651
ABS Components Location Index
652
ABS Components Location - General Troubleshooting Information
653
ABS Indicator
653
Kickback
653
Pump Motor
653
How to Retrieve ABS Dtcs
654
How to Troubleshoot ABS Dtcs
654
How to Clear ABS Dtcs
655
ABS Components - DTC Troubleshooting Index
657
ABS Components - Symptom Troubleshooting Index
658
ABS Components - System Description
659
ABS Control Unit Inputs and Outputs for 25P Gonnector
659
Grip Force of Tire and Road Surface
661
ABS Gontrol Unit
663
Main Control
663
ABS Modulator
664
Wheel Sensors
665
Wheel Speed and Modulator Control
665
ABS Components - Circuit Diagram
666
ABS Gomponents - DTC Troubleshooting
668
DTC 11, 13, 15, 17: Wheel Sensor
668
DTC 12, 14, 16, 18: Wheel Sensor
669
DTC 21, 22, 23, 24: Pulser
671
DTC 31, 32, 33, 34, 35, 36, 37, 38: Solenoid
671
DTC 41, 42, 43, 44: Wheel Lock
672
DTC 51: Motor Lock
672
DTC 52: Motor Stuck off
673
DTC 53: Motor Stuck on
673
DTC 54: ABS Fail-Safe Relay
674
DTC 61, 62: FSR + B Voltage
674
DTC 71: Different Diameter Tire
675
DTC 81: Central Processing Unit (CPU) Diagnosis, and ROM/RAM Diagnosis
675
ABS Indicator Circuit Troubleshooting
676
ABS Indicator Does Not Come on
676
ABS Indicator Does Not Come off
677
ABS Modulator-Control Unit Removal and Installation
679
Wheel Sensor Inspection
680
Wheel Sensor Replacement
680
Body
681
Doors - Component Location Index
683
Door Panel Removal/Installation
685
Door Outer Handle Replacement
686
Door Latch Replacement
688
Door Glass and Regulator Replacement
689
Door Glass Adjustment
692
Door Sash Holder Replacement
696
Door Glass Outer Weatherstrip Replacement
697
Door Sash Holder Adjustment
697
Door Weatherstrip Replacement
698
Door Wedge and Door Wedge Holder Replacement
698
Door Position and Door Striker Adjustment
699
Mirrors - Component Location Index
701
Mirror Holder Replacement
702
Power Mirror Replacement
702
Rearview Mirror Replacement
703
Glass - Component Location Index
704
Glass Replacement Process
706
Windshield Replacement
710
Molding Installation
711
Rubber Dams and Fastener Installation, and Primer Application
711
Fastener (Body Side) Installation/Body Primer Application
712
Glass Primer and Adhesive Application
712
Cutting Positions (Rear Window)
713
Rear Window Replacement
713
Removable Hardtop
713
Molding Installation (Rear Window)
714
Rubber Dams, Fasteners, and Spacers Installation
714
Fastener (Roof Side) Installation/Body Primer Application
715
Glass Primer and Adhesive Application (Rear)
715
Convertible Top - Component Location Index
716
Convertible Top Assembly Replacement
719
Convertible Top Cloth Replacement
721
Cloth and Weatherstrip Check
723
Reinstalling the Cloth to each Bow
723
Rear Window Replacement - '00-01 Models
724
Rear Window Lower Molding/Harness Holder Replacement - '02-03 Models
728
Conveftible Top Cloth Repair
729
Convertible Top Lock Handle Operation Load Adiustment
730
Convertible Top Lock Handle Replacement
730
Convertible Top Motor Replacement
731
Convertible Top Striker Replacement
731
A-Pillar-Header Weatherstrip and A-Pillar Molding Replacement
732
B-Pillar Outer Weatherstrip Replacement
733
Drain Tank and Lower Drain Hose Replacement
733
Convertible Top Cover Snap Replacement
734
Removable Hardtop - Component Location Index
735
Interior Trim Removal/Installation
736
Headliner Removal/Installation
737
Roof Molding Replacement
738
Passenger's Dashboard Lower Cover Removal/Lnsta Llation
739
Roof Molding Installation
739
Weatherstrip Check
740
Hardtop Lower Weatherstrip Replacement
741
Hardtop Lock Handle Replacement
742
Roof Front Trim Replacement
742
Roof Side Lock Replacement
743
Body Side Catch Assembly Replacement
744
Hardtop Striker Replacement
744
Body Side Catch Replacement
745
Roof Position Adjustment
746
Interior Trim - Component Location Index
748
Trim Removal/Installation - Front Roof Area
749
Trim Removal/Installation - Door Area
750
Trim Removal/Installation - Seat Side Area
751
Trim Removal/Installation - Rear Tray Area
752
Trim Removal/Installation - Trunk Area
754
Carpet Replacement
755
Center Carpet Replacement
756
Center Console Removal/Installation
757
Consoles
757
Wind Deflector Replacement
758
Rear Console Removal/Installation
759
Rear Console Box Replacement
760
Dashboard
761
Instrument Panel Removal/Installation
761
Radio Panel Removal/Installation
761
Front Console Cover Removal/Installation
762
Passenger's Dashboard Lower Cover Removal/Installation
762
Dashboard Removal/Installation
763
Passenger's Side Vent Removal and Installation
763
Removal/Lnstallation
766
Seats - Component Location Index
766
Seat Removal/Installation
767
Seat Disassembly/Reassembly - Driver's
768
Seat Disassembly/Reassembly - Passenger's
769
Seat Cover Replacement
770
Seat Cushion Cover
772
Bumpers
773
Front Bumper Removal/Installation
773
Rear Bumper Removal/Installation
774
Hood Adjustment
775
Hood Insulator Replacement
777
Trunk Lid Adjustment
778
Trunk Lid Torsion Bar Replacement
779
Trunk Lid Rubber Protector Replacement
780
Trunk Lid Weatherstrip Replacement
780
Fuel Fill Door Adjustment
781
Cowl Cover Replacement
782
Exterior Trim
782
Rear Tray Opening Molding Replacement
783
Rear Window Lower Molding Replacement
783
Emblem Replacement
784
A-Pillar Exterior Trim Replacement
785
Fenderwell
786
Inner Fender Replacement
786
Strakes Replacement
787
Fenderwell Trim Replacement
788
Rear Air Outlet Replacement
788
Openers Component Location Index
789
Hood Opener Cable Replacement
790
Fuel Fill Door Opener Cable Replacement
791
Hood Latch Replacement
792
Hood Release Handle Replacement
792
Grease Application (Hood Latch)
793
Trunk Lid Latch Replacement
793
Trunk Lid Lock Cylinder Replacement
794
Frame
795
Front Subframe Replacement
795
Rear Subframe Replacement
796
Frame Repair Chart
797
HVAC (Heating, Ventilation, and Air Conditioning)
801
HVAC (Heating, Ventilation, and Air Conditioning) - Special Tools
802
Heating and Air Conditioning - Component Location Index
803
A/C Refrigerant Oil Replacement
806
A/C Service Tips and Precautions
806
Heating and Air Conditioning - General Troubleshooting Information
808
Heating and Air Conditioning - DTC Troubleshooting Index
809
Heating and Air Conditioning - Symptom Troubleshooting Index
810
Heating and Air Conditioning System Description
811
Heater Control Panel Inputs and Outputs
812
Heating and Air Conditioning - Circuit Diagram
813
DTC 1: a Problem in the Air MIX Control Motor Circuit
815
Heating and Air Conditioning - DTC Troubleshooting
815
DTC 2: a Problem in the Mode Control Motor Circuit
816
DTC 3: a Problem in the Blower Motor Circuit
818
DTC 4: a Problem in the Evaporator Temperature Sensor Circuit
821
Recirculation Control Motor Circuit Troubleshooting
823
Heater Control Power and Ground Circuits Troubleshooting
824
Condenser Fan Circuit Troubleshooting
826
Radiator and Condenser Fans Common Circuit Troubleshooting
827
Compressor Clutch Circuit Troubleshooting
828
A/C Pressure Switch Circuit Troubleshooting
830
Air MIX Control Motor Replacement
832
Air MIX Control Motor Test
832
Mode Control Motor Replacement
833
Mode Control Motor Test
833
Recirculation Control Motor Replacement
834
Recirculation Control Motor Test
834
Evaporator Temperature Sensor Test
835
Power Transistor Test
835
Heater Control Panel Removal and Installation
836
Blower/Evaporator Unit Removal and Installation
837
Blower/Evaporator Unit Components Replacement
838
Heater Unit/Core Replacement
839
Dust and Pollen Filter Replacement
841
Heater Valve Cable Adjustment
842
Compressor Replacement
843
Compressor Clutch Check
845
Compressor Clutch Overhaul
846
Compressor Relief Valve Replacement
848
Compressor Thermal Protector Replacement
848
Condenser Replacement
849
Refrigerant Recovery
850
System Evacuation
851
System Charging
852
Refrigerant Leak Test
853
A/C System Tests
854
Pressure Test
854
Performance Test
855
Body Electrical
857
Body Electrical - General Troubleshooting Information
858
Handling Connectors
858
Handling Wires and Harnesses
859
Testing and Repairs (Body Electrical)
860
Five-Step Troubleshooting (Body Electrical)
861
Wire Color Codes
861
Engine Gompartment
862
Relay and Control Unit Locations
862
Dashboard - Relay and Control Unit Locations
863
Dashboard and Door - Relay and Control Unit Locations
864
Connector Index
865
Connectors and Harnesses
865
Connestor to Harness Index
866
Engine Wire Harness
868
Right Engine Compartment Wire Harness
870
Left Engine Compartment Wire Harness
872
Dashboard Wire Harness B (Left Branch)
874
Dashboard Wire Harness B (Right Branch)
876
Dashboard Wire Harness a
878
Rear Wire Harness (Left Blanch)
880
Rear Wire Harness (Right Branch)
882
Roof Wire Harness
882
Ignition Switch Lead
883
SRS Main Harness
883
Driver's Door Wire Harness
884
Passenger's Door Wire Harness
885
Hardtop Harnesses
886
Rear Window Defogger Subharness ('02-03 Models)
887
Connector to Fuse/Relay Box Index
888
Fuse/Relay Boxes
888
Main Under-Hood Fuse/Relay Box
888
Under-Dash Fuse/Relay Box
889
Auxiliary Under-Hood Fuse Box
890
Fuse to Components Index
891
Power Distribution
891
Ground Distribution
894
Ground to Components Index
894
Battery Test
895
Normally-Open Type a
896
Power Relay Test
896
Five-Terminal Type B
897
Five-Terminal Type a
898
Normally-Open Type B
898
Ignition Switch Test
899
Gauges - Component Location Index
900
Gauge/Terminal Location Index
901
Gauge Bulb Replacement
902
Gauges - Circuit Diagram
903
Gauge Assembly Replacement
908
VSS Replacement
908
Vehicle Speed Signal Circuit Troubleshooting
909
Maintenance Required Indicator Reset Procedure
910
Troubleshooting
910
Coolant Temperature Gauge Circuit Troubleshooting
911
Tachometer Circuit Troubleshooting
911
Circuitdia9Ram
912
Lights-On, Key-In, Seat Belt Reminder System - Circuit Diagram
912
System Input Test
913
Exterior Lights - Component Location Index
915
Input Test
916
Circuit Diagram - USA
917
Circuit Diagram - Canada
918
Circuit Diagram - Back-Up Lights
920
Circuit Diagram - Brake Lights
920
Combination Light Switch Test/Replacement
921
Daytime Running Lights Control Unit Input Test - Canada
922
HID Lamp System Troubleshooting
924
HID Bulb Removal
925
Headlight Replacement
927
Headlight Adjustment
928
Exterior Lights
930
Side Turn Signal Light Replacement
930
Taillight Replacement
930
High Mount Brake Light Replacement
931
License Plate Light Replacement
931
Test
932
Turn Signal/Hazard Flasher - Component Location Index
932
Turn Signal/Hazard Flasher - Circuit Diagram
933
Turn Signal/Hazard Relay Input Test
934
Hazard Warning Switch Test
935
Interior Lights - Component Location Index
936
Interior Lights - Circuit Diagram
937
Ceiling/Spotlight Test
938
Trunk Lid Latch Switch Test
939
Trunk Light Test
939
Dash Lights Brightness Controller Circuit Diagram
940
Controller Input Test
941
Audio System - Component Location Index
943
Audio System Circuit Diagram
944
Circuitdiagram
944
Audio Unit Connector Replacement
945
Audio Unit Removal
945
Radio Remote Switch Test
946
Speaker Replacement
947
Mast Antenna Replacement
948
Accessory Power Socket - Component Location Index
949
Accessory Power Socket Circuit Diagram
950
Accessory Power Socket Test/Replacement
951
Horn - Component Location Index
952
Horn Circuit Diagram
953
Horn Test/Replacement
953
Horn Switch Test
954
Trunk Lid Opener - Component Location Index
955
Trunk Lid Opener Circuit Diagram
956
Trunk Opener Solenoid Test
957
Trunk Opener Switch Test
957
Power Mirrors - Component Location Index
958
Power Mirrors Circuit Diagram
959
Power Mirrors Function Test
960
Power Mirror Actuator Test
961
Power Mirror Switch Test
961
Power Mirror Actuator Replacement
962
Wiper/Washer - Component Location Index
963
Wiper/Washer Circuit Diagram
964
Intermittent Wiper Control Circuit Input Test
966
Wiper/Washer Switch Test/Replacement
967
Washer Motor Test
968
Wiper Motor Test
968
Washer Reservoir Replacement
969
Wiper Motor Replacement
970
Washer Tube Replacement
971
Lmmobilizer System - Component Location Index
972
Lmmobilizer System Description
973
Immobilizer System Circuit Diagram
975
Immobilizer System Troubleshooting
976
Immobilizer Receiver Unit Replacement
977
Power Windows - Component Location Index
978
Power Windows Circuit Diagram
979
Master Switch Test
980
Master Switch Input Test
981
Passenger's Window Switch Test/Replacement
984
Driver's Window Motor Test
985
Passenger's Window Motor Test
985
Keyless/Power Door Locks - Component Location Index
986
Keyless/Power Door Locks Circuit Diagram
987
Keyless Door Lock Control Unit Input Test
988
Ignition Key Switch Test
991
Driver's Door Lock Actuator Test
992
Driver's Door Lock Knob Switch Test
992
Driver's Door Key Cylinder Switch Test
993
Passenger's Door Lock Actuator Test
993
Transmitter Programming
994
Transmitter Test
994
Convertible Top Component Location Index
995
Convertible Top Circuit Diagram
996
Convertible Top - Basic Operation
998
Convertible Top - System Description
998
Convertible Top Switch Test
999
Convertible Top Control Unit Input Test
1000
Convertible Top Motor Test
1003
Right Top Motor
1003
Left Top Motor
1004
Removable Hardtop Component Location Index
1005
Convertible Top Disable Switch Test
1006
Rear Window Defogger - Component Location Index
1007
Rear Window Defogger Circuit Diagram
1009
Rear Window Defogger Switch Test
1011
Rear Window Defogger Function Test
1012
Defogger Wire Repair
1013
Component Location Index
1014
Restraints
1014
Restraints - Special Tools
1015
Seat Belts - Component Location Index
1016
Seat Belt Replacement
1017
Seat Belt Buckle
1019
Anchor Bolt Construction
1020
Seat Belts Inspection
1021
SRS - Component Location Index
1022
Cable Reel Alignment
1023
SRS - Precautions and Procedures
1023
Steering-Related Precautions
1023
Airbag Handling and Storage
1024
SRS Unit Precautions
1025
Precautions for Electrical Inspections
1026
Wring Precautions
1026
Backprobing Spring-Loaded Lock Connectors
1027
Spring-Loaded Lock Connector
1027
Disconnecting System Connectors
1028
Driver's Airbag
1029
Passenger's Airbag
1029
Seat Belt Tensioner
1029
SRS - General Troubleshooting Information
1030
PGM Tester "SCS" Menu Method (Retrieving the Flash Codes)
1031
Erasing the DTC Memory
1032
Troubleshooting Intermittent Failures
1032
SRS - DTC Troubleshooting Index
1033
SRS - Symptom Troubleshooting Index
1034
Self-Diagnosis System (SRS)
1035
SRS Components
1035
SRS Operation
1035
SRS Circuit Diagram
1036
DTC 1-1: Open in Driver's Airbag Inflator
1037
DTC 1-2: Increased Resistance in Driver's Airbag Inflator
1037
SRS DTC Troubleshooting
1037
DTC 1-3: Short to Another Wire
1039
DTC 1-4: Short to Power in Driver's Airbag Inflator
1041
DTC 1-5: Short to Ground in Driver's Airbag Inflator
1043
DTC 2-1: Open in Passenger's Airbag Inflator
1045
DTC 2-2: Increased Resistance in Passenger's Airbag Inflator
1045
DTC 2-3: Short to Another Wire
1046
DTC 2-4: Short to Power in Passenger's Airbag Inflator
1048
DTC 2-5: Short to Ground in Passenger's Airbag Inflator
1049
DTC 3-1: Open in Driver's Seat Belt Tensioner
1051
DTC 3-2: Increased Resistance in Driver's Seat Belt Tensioner
1051
DTC 3-3: Short to Another Wire
1053
DTC 3-4: Short to Power in Driver's Seat Belt Tensioner
1055
DTC 3-5: Short to Ground in Driver's Seat Belt Tensioner
1057
DTC 4-1: Open in Passenger's Seat Belt Tensioner
1059
DTC 4-2: Increased Resistance in Passenger's Seat Belt Tensioner
1059
DTG 4-3: Short to Another Wire
1061
DTC 4-4: Short to Power in Passenger's Seat Belt Tensioner
1063
DTC 4-5: Short to Ground in Passenger's Seat Belt Tensioner
1065
DTC 10-1: Airbags And/Or Seat Belt Tensioners Deployed
1067
DTC 5-1 - 9-2: Internal Failure of the SRS Unit
1067
SRS Indicator Circuit Troubleshooting
1068
The SRS Indicator Doesn't Gome on
1068
The SRS Indicator Stays on When in "SCS" Menu Method
1070
Component Replacement/Inspection after Deployment
1077
Driver's Airbag Replacement
1078
Passenger's Airbag Replacement
1080
Airbag Disposal
1082
Deploying Airbags in the Vehicle
1082
Deploying Components out of the Vehicle
1084
Deployment Tool Check
1084
Disposal of Damaged Components
1084
Cable Reel Replacement
1085
SRS Unit Replacement
1088
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Honda 2000 S2000 Owner's Manual (273 pages)
2000 S2000
Brand:
Honda
| Category:
Automobile
| Size: 22.63 MB
Table of Contents
Table of Contents
8
Replacement
7
Table of Contents
8
Important Safety Precautions
9
Your Car's Safety Features
10
Seat Belts
11
Airbags
12
Seats & Seat-Backs
13
Head Restraints
13
Door Locks
13
Pre-Drive Safety Checklist
14
Protecting Adults
15
Close and Lock the Doors
15
Adjust the Front Seats
15
Adjust the Seat-Backs
16
Fasten and Position the Seat Belts
18
Maintain a Proper Sitting Position
19
Advice for Pregnant Women
20
Additional Safety Precautions
21
Protecting Children
22
All Children Must be Restrained
22
Your Car Is Not Recommended
23
For Child Passengers
23
The Passenger's Airbag Poses
23
Serious Risks to Children
23
Additional Safety Precaution
25
Driver and Passenger Safety
25
General Guidelines for Using Child Seats
25
Protecting Small Children
29
Protecting Larger Children
32
Additional Information about Your Seat Belts
36
Seat Belt System Components
36
Lap/Shoulder Belt
36
Seat Belt Maintenance
37
Additional Information about Your SRS
38
SRS Components
38
How Your Airbags Work
38
How the Automatic Seat Belt Tensioners Work
40
How the SRS Indicator Light Works
40
Srsservice
41
Additional Safety Precautions
41
Carbon Monoxide Hazard
42
Safety Labels
43
Instruments and Controls
44
Comfort and Convenience Features
88
Heating and Cooling
89
What each Control Does
89
How to Use the System
91
To Turn Everything off
96
AM/FM/CD Audio System
97
Audio System
97
Operating the Radio
98
Adjusting the Sound
102
Audio System Lighting
103
Radio Frequencies
103
Radio Reception
104
Operating the CD Player
107
Operating the CD Changer
110
Protecting Compact Discs
111
CD Player Error Indications
113
CD Changer Error Indications
114
Remote Audio Controls
115
Theft Protection
116
Before Driving
118
Break-In Period
119
Gasoline
119
Filling the Fuel Tank
120
Service Station Procedures
120
Opening the Hood
121
Oil Check
122
Engine Coolant Check
123
Fuel Economy
124
Car Condition
124
Driving Habits
124
Accessories and Modifications
125
Accessories
125
Modifications
126
Additional Safety Precaution
126
Carrying Cargo
127
General Precautions
130
Driving
132
Preparing to Drive
133
Starting the Engine
134
At High Altitude
135
6-Speed Manual Transmission
136
Recommended Shift Points
137
Engine Speed Limiter
137
Reverse Lockout
137
Parking
138
The Braking System
139
Brake Wear Indicators
139
Brake System Design
140
Anti-Lock Brakes
140
Important Safety Reminders
141
ABS Indicator
142
Driving in Bad Weather
143
Towing a Trailer
144
Honda 2000 S2000 Owner's Manual (265 pages)
Brand:
Honda
| Category:
Automobile
| Size: 2.93 MB
Table of Contents
Table of Contents
1
Introduction
2
A few Words about Safety
3
Your Car at a Glance
4
Driver and Passenger Safety
6
Important Safety Precautions
7
Your Car's Safety Features
8
Seat Belts
9
Airbags
10
Seats & Seat-Backs
11
Pre-Drive Safety Checklist
12
Protecting Adults
13
Adjust the Seat-Backs
14
Fasten and Position the Seat Belts
16
Maintain a Proper Sitting Position
17
Advice for Pregnant Women
18
Additional Safety Precautions
19
Protecting Children
20
Your Car Is Not Recommended for Child Passengers
21
Additional Safety Precaution
23
Protecting Small Children
27
Protecting Larger Children
30
Additional Information about Your Seat Belts
34
Seat Belt Maintenance
35
Additional Information about Your SRS
36
How the Automatic Seat Belt Tensioners Work
38
SRS Service
39
Carbon Monoxide Hazard
40
Safety Labels
41
Instruments and Controls
42
Control Locations
43
Indicator Lights
44
Controls Near the Steering Wheel
51
Steering Wheel Controls
56
Keys and Locks
59
Seat Adjustments
69
Power Windows
70
Convertible Top
72
Audio Panel
83
Interior Lights
84
Comfort and Convenience Features
85
Heating and Cooling
87
Audio System
94
Before Driving
115
Fuel Economy
120
Accessories and Modifications
121
Carrying Cargo
123
General Precautions
126
Preparing to Drive
128
Starting the Engine
129
Speed Manual Transmission
131
The Braking System
134
Driving in Bad Weather
138
Maintenance Safety
141
Maintenance Schedule
143
Owner Maintenance Checks
152
Fluid Locations
153
Engine Oil
154
Cooling System
158
Windshield Washers
164
Differential Fluid
166
Brake and Clutch Fluid
167
Clutch Fluid
168
Air Cleaner Element
169
Spark Plugs
172
Wiper Blades
177
Air Conditioning System
179
Air Conditioning Filter
180
Drive Belt
181
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Honda 2000 S2000 Installation Instructions Manual (9 pages)
Brand:
Honda
| Category:
Car Alarm
| Size: 0.32 MB
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