Slave Cylinder Replacement - Honda EP3 Service Manual

Slave Cylinder Replacement
NOTE:
. U s e f e n d e r c o v e r s t o a v o i d d a m a g i n g p a i n t e d
surfaces.
. D o n o t s p i l l b r a k e f l u i d o n t h e v e h i c l e ; i t m a y d a m a g e
the paint; if brake fluid does contact the paint, wash it
off immediately with water.
1. Write down the frequencies for the radio's preset
buttons. Disconnect the negative ( ) cable first,
then the positive (+)cable from the battery.
Remove the battery.
2. Remove the battery tray.
a
R e m o v e t h e a i r c l e a n e r h o u s i n g c o v e r a n d t h e a i r
c l e a n e r h o u s i n g ( s e e s t e p 6 o n p a g e 5 - 2 ) .
Remove the intake air duct (see step 8 on page 5-3) .
Remove the clutch line bracket (A).
4 .
5 .
6. Remove the mounting bolts (A) andtheslave
c y l i n d e r ( B ) .
Remove the roll pins (C). Disconnect the clutch line
( D ) , a n d r e m o v e t h e O - r i n g ( E ) . P l u g t h e e n d o f t h e
clutch line with a shop towel to prevent brake fluid
f rom coming out.
Installthe slave cylinder in the reverse order of
removal. Install a new O-ring (A).
7 .
,,6NJ'
=--
#.q!4sEn
(P/N 08798-90021
9 .
(Brak6 Assembly Lube)
P u l l t h e b o o t ( B ) b a c k , a n d a p p l y b r a k e a s s e m b l y
l u b e t o t h e b o o t a n d s l a v e c y l i n d e r r o d ( C ) . R e i n s t a l l
the boot.
Apply super high temp urea grease (P/N 08798-
9 0 0 2 ) t o t h e p u s h r o d o f t h e s l a v e c y l i n d e r . T i g h t e n
t h e s l a v e c y l i n d e r m o u n t i n g b o l t s t o 2 2 N m ( 2 . 2
k g f m , 1 6 l b f . f t ) .
(cont'd)
12-7
1 0 .