Brake Hose Replacement - Honda S2000 Service Manual

Brake Hose Replacement
NOTE;
. Before reassembling, check that all parts are free of
dust and other foreign particles.
' Replace parts with new ones whenever specified to
do so.
. Do not spill brake lluld on the vehicle; it may damage
the paint; if brake fluid gets on the paint, wash it off
immediately with water.
'1.
Replace the brake hose (A) if the hose is twisted,
c r a c k e d , o r i f i t l e a k s .
3 .
Disconnect the brake hose from the brake line (B)
u s i n g a 1 0 m m f l a r e - n u t w r e n c h ( C ) .
R e m o v e a n d d i s c a r d t h e b r a k e h o s e c l i p ( A ) f r o m
t h e b r a k e h o s e ( B ) .
€
; - . .
4 . R e m o v e t h e b a n j o b o l t { C ) , a n d d i s c o n n e c t t h e
brake hose from the caliper.
Remove the brake hose from the knuckle and
damper bracket.
6 . l n s t a l l t h e b r a k e h o s e { A ) o n t h e k n u c k l e a n d
damper bracket with two 6 mm flange bolts (B) and
the 8 mm flange bolt (C) first, then connect the
brake hose to the caliper with the banjo bolt (D) and
n e w s e a l i n g w a s h e r s ( E ) .
f' ,...-1.
: - - -
! ' i .
J .
. ; €
; '
. "-.:
6 x 1 . 0 m m
9.8 N.m
{1.0 kgt.m,
1.2 tbt ltl
D
34 N.m
{3.5 kgf.m.
25 tbf.ft)
8 x 1 . 2 5 m m
22 N.m
l2.2kgl m,
16 tbf.fr)
7 . I n s t a l l t h e b r a k e h o s e ( A ) o n t h e u p p e r b r a k e h o s e
b r a c k e l ( B ) w i t h a n e w b r a k e h o s e c l i p ( C ) .
D
C o n n e c t t h e b r a k e l i n e ( D ) t o t h e b r a k e h o s e .
After installing the brake hose, bleed the brake
system (see page 19 8).
Do the following checks:
. C h e c k t h e b r a k e h o s e a n d l i n e j o i n t f o r l e a k s , a n d
tighten if necessary (see page 19-26).
. Check the brake hoses for interference and
twisting.
8 .
9 .
1 0 .
19-27