Toro 30496 Manuals

Manuals and User Guides for Toro 30496. We have 1 Toro 30496 manual available for free PDF download: Service Manual

Toro 30496 Service Manual

Toro 30496 Service Manual (466 pages)

Floating Deck Mid-Size

Brand: Toro | Category: Lawn Mower | Size: 8.99 MB

Table of Contents

Table of Contents
4
Safety Information

10
- General Information
  10
- Think Safety First
  10
Specifications

12
Chassis

30
- Electric Clutch Replacment
  30
- PTO Idler Replacement
  38
  - PTO Idler Removal
    38
  - PTO Idler Installation
    41
- Parking Brake Service - Hydro
  43
  - Checking the Parking Brake
    43
  - Adjusting the Parking Brake
    44
  - Parking Brake Removal
    45
  - Parking Brake Installation
    49
- Wheel Drive Belt and Wheel Hub Replacement - Gear Drive
  53
  - Wheel Drive Belt & Wheel Hub Removal
    54
  - Wheel Drive Belt & Wheel Hub Installation
    59
- Brake Band Replacement
  65
  - Brake Band Removal
    65
  - Brake Band Installation
    69
- Carrier Frame Replacement
  74
  - Carrier Frame Removal
    74
  - Carrier Frame Installation
    77
- Carrier Frame & Mower Deck Adjustments
  80
  - Checking the Carrier Frame & Engine Deck Alignment
    80
- Castor Wheel Replacement
  82
  - Castor Wheel Removal
    82
  - Castor Wheel Service
    83
  - Castor Wheel Installation
    88
CHASSIS Cont.

89
- Castor Wheel Fork Bushing Replacement
  89
  - Castor Wheel Fork Bushing Removal
    89
  - Castor Wheel Fork Bushing Installation
    90
- Fuel Tank Replacement
  91
  - Fuel Tank Removal
    91
  - Fuel Tank Installation
    96
- Battery Tray Replacement
  99
  - Battery Tray Removal
    99
  - Battery Tray Installation
    101
- MID-Size Weight Replacement
  103
- Checking the Brake (T-Bar)
  104
- Adjusting the Brake (T-Bar)
  105
Linkage

108
LINKAGE Cont.

233
- Neutral Stud Adjustment (Pistol Grip)
  233
- Adjusting the Control Rod (Pistol Grip)
  235
  - Checking the Control Rod
    235
  - Adjusting the Control Rod
    235
- Tracking Adjustment (Pistol Grip)
  236
- Tracking Adjustment (T-2)
  237
- Neutral Adjustment (T-2)
  237
- Control Bar Adjustment (T-Bar)
  239
Engine

242
- Engine Removal - Pistol Grip Hydro
  242
- Engine Installation - Pistol Grip Hydro
  250
- Muffl er Guard
  261
- Engine Removal - Gear Drive
  262
- Engine Installation - Gear Drive
  269
Hydrostatic Drive System

280
- Hydro Drive Transmission Traction Belt Replacement
  280
  - Hydro Drive Transmission Traction Belt Removal
    280
  - Hydro Drive Transmission Traction Belt Installation
    283
- Hydro Idler Replacement
  286
  - Hydro Idler Removal
    286
  - Hydro Idler Installation
    288
- Hydraulic Pump Replacement
  290
  - Hydraulic Pump Removal
    291
  - Hydraulic Pump Installation
    294
- Wheel Motor Replacement
  298
  - Wheel Motor Removal
    298
  - Wheel Motor Installation
    301
- Hydraulic Reservoir Replacement
  305
  - Hydraulic Reservoir Removal
    305
  - Hydraulic Reservoir Installation
    306
- Hydraulic Testing
  308
- Bleeding the Hydraulic System
  311
- Checking the Hydraulic Lines
  312
- Hydraulic Schematic
  313
Gear Drive

314
- Traction Drive Belt Replacement
  314
  - Traction Drive Belt Removal
    314
  - Traction Drive Belt Installation
    315
- Gear Drive Idler Replacement
  317
  - Gear Drive Idler Removal
    317
  - Gear Drive Idler Installation
    319
- Transmission Driven Pulley Replacement
  320
  - Transmission Driven Pulley Removal
    320
  - Transmission Driven Pulley Installation
    323
- Gear Drive Transmission Replacement
  326
  - Gear Drive Transmission Removal
    326
  - Gear Drive Transmission Installation
    331
Mower Decks

340
MOWER DECKS Cont

397
- Quick Latch Replacement
  398
  - Quick Latch Removal
    398
  - Quick Latch Installation
    399
  - Mower Deck Removal
    400
  - Mower Deck Installation
    401
- Checking the Engine Deck Height
  402
- Checking the Carrier Frame Front-To-Rear Pitch
  403
- Checking the Carrier Frame Side-To-Side Height
  403
- Checking the Mower Deck Front-To-Rear Pitch
  404
- Adjusting the Mower Deck Front-To-Rear Pitch
  405
- Checking the Mower Deck Side-To-Side Height
  405
- Adjusting the Mower Deck Side-To-Side Height
  406
- Matching the Height-Of-Cut
  406
Electrical

408
- Tools
  408
- Components
  408
  - Alternator
    408
  - On/Off Switch
    408
  - Bail Switch
    408
  - Single Pole Switch
    409
  - PTO Switch
    409
  - Relay, Single Pole Dual Throw
    410
  - Ignition Switch
    410
  - Wire Harness T-Bar, Gear Drive (104-8137)
    411
  - PTO Switch
    412
  - Delay Module
    412
  - Clutch Power Supply Test Procedure
    413
  - DC Mini Hour Meter
    415
  - Proximity Switch
    416
  - PTO Brake Clutch Assembly
    416
  - Wire Harness Pistol Grip (106-8780)
    417
  - PTO Switch
    418
  - Wire Harness T-2, Hydro (114-3418)
    419
  - Wire Harness T-Bar, Hydro (114-3420)
    420
  - Normally Open Switch
    421
  - Normally Closed Switch
    421
  - Starter Solenoid
    421
- Operator Presence Control (OPC) Switch Replacement (T-Bar)
  422
  - OPC Switch Removal (T-Bar)
    422
  - OPC Switch Installation (T-Bar)
    423
- PTO Switch Replacement (T-Bar)
  425
  - PTO Switch Removal (T-Bar)
    425
  - PTO Switch Installation (T-Bar)
    426
- Ignition Switch Replacement (T-Bar)
  427
  - Ignition Switch Removal (T-Bar)
    427
  - Ignition Switch Installation (T-Bar)
    428
- Delay Module Replacement (T-Bar)
  430
  - Delay Module Removal (T-Bar)
    430
  - Delay Module Installation (T-Bar)
    431
ELECTRICAL Cont.

433

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