Toro Reelmaster 3100-D Service Manual page 366

Installing the Gear Box Assembly (continued)
Universal Groomer (Optional): Service and Repairs
g343774
1. Square head set screw
2. Input shaft assembly
3. Gear box assembly
3. Insert a long-handled pry bar through the front of the cutting unit. The pry
bar should pass between the top of the reel shaft and the backs of the reel
blades so that the reel will not move.
4. Move the pry bar against the weld side of the reel support plate closest to the
gear box assembly and rest the handle of the pry bar against the front roller.
5. Position the gear box assembly against the cutting unit and turn the drive
shaft assembly in correct direction until it is seated against the reel.
You must use a 6-point socket with a heavy wall to install the gear
box to the reel. Do not use an impact wrench. Groomer gear boxes
installed on the left side of the cutting unit use a left hand thread;
turn the drive shaft in correct direction to install the gear box.
6. Tighten the input shaft from 122 to 153 N-m (90 to 100 ft-lb).
7. Remove the square head set screw from the end of the drive shaft.
8. Use a new cotter pin and install the cotter pin and clevis pin securing the
height adjustment rod to the front of the groomer gear box.
9. Install the rear roller brush drive shield if previously removed.
Note: If cutting unit is equipped with an optional powered rear roller brush,
install the rear roller brush drive housing assembly, drive belt and cover (refer
to Rear Roller Brush – Optional (page 8–40)
10. Install the groomer reel assembly (refer to
9–16)).
Figure 211
4. Reel shaft
5. Reel support plate
6. Pry bar
IMPORTANT
Installing the Groomer Reel (page
Page 9–12
for additional information).
Reelmaster ® 3100-D/3105-D
20252SL Rev A