Toro Reelmaster 3100-D Service Manual page 335

Inspecting the Cutting Reel (continued)
Assembling the Cutting Reel
Reelmaster ® 3100-D/3105-D
20252SL Rev A
B. Use correct spline insert tool to remove threaded inserts (refer to
Tools (page 2–13)).
g343571
1. Reel shaft
1. If removed, install new reel shaft plugs into cutting reel shaft. For cutting unit
serial no. prior to 315000001, make sure plastic plug is pressed flush into
end of threaded insert. For cutting unit serial no. 315000001 & Up, make
sure plastic plug is pressed unto reel shaft 41 to 35 mm (1.63 to 1.37 in.)
below the end of the shaft
Note: One insert has LH threads and the other insert has RH threads. The
insert with LH threads has a groove on the insert face. A groove is cut in the
end of the reel shaft that has LH threads.
2. If previously removed, use correct spline insert tool to install threaded inserts
(refer to Special Tools (page
#243 or equivalent) to threaded portion of insert. Tighten threaded insert
from 115 to 128 N·m (85 to 95 ft-lb).
3. Make sure that the two (2) retaining rings are fully seated into the grooves on
the cutting reel shaft.
4. Carefully drive special washers onto reel shaft with tapered side of washers
toward reel (flat side toward bearing location). Installed washers should be
tight against retaining ring and should not wobble as the reel is rotated.
The flocked seal should be installed so the flocked (red) side of the
seal is toward the bearing location.
5. Slide flocked seals (flocked (red) side orientated toward bearing location)
and bearings fully onto reel shaft. Flocked seals and bearings should bottom
on reel shaft shoulder.
Figure 183
2. Plastic plug (2 each)
(Figure 183).
2–13)). Apply thread locking compound (Loctite
IMPORTANT
Page 8–27 DPA Cutting Units: Service and Repairs
Special