Toro Reelmaster 3100-D Edge Series Installation Instructions Manual
27in or 32in rear roller brush kit, cutting unit
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Also See for Reelmaster 3100-D Edge Series:
- Service manual (385 pages) ,
- Operator's manual (104 pages) ,
- Installation instructions manual (12 pages)
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27in or 32in Rear Roller Brush Kit
Reelmaster
Model No. 03243
Model No. 03246
Introduction
This product complies with all relevant European directives. For details, please see the Declaration of
Incorporation (DOI) at the back of this publication.
Use of this product may cause exposure to chemicals known to the State of California
to cause cancer, birth defects, or other reproductive harm.
Installation
Loose Parts
Use the chart below to verify that all parts have been shipped.
Procedure
1
2
3
© 2019—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
3100-D and 7000-D Edge Series Cutting Unit
Proposition 65 Warning
Description
No parts required
Roller-brush housing
Hex-socket bolt (3/8 x 1 inch)
Roller-brush assembly
Shoulder bolt
Belt cover/plate assembly (left)
Bolt (5/16 x 1/2 inch)
Spacer
Drive pulley
Flange-head bolt (3/8 x 2 inches)
Belt
Shim washer (as required for belt
alignment)
Driveshaft (right)
Driveshaft (left)
Grease fitting (90°)
High height-of-cut brush (optional)
Register at www.Toro.com.
WARNING
CALIFORNIA
Qty.
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Form No. 3407-833 Rev C
Installation Instructions
Use
Determine the position of the roller
brushes and reel motors.
Install the roller brush.
Install the high height-of-cut brush—for
HOC greater than 2.5 cm (1 inch).
Original Instructions (EN)
All Rights Reserved *3407-833* C
Printed in the USA
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Summary of Contents for Toro Reelmaster 3100-D Edge Series
- Page 1 Grease fitting (90°) Install the high height-of-cut brush—for — High height-of-cut brush (optional) HOC greater than 2.5 cm (1 inch). © 2019—The Toro® Company Register at www.Toro.com. Original Instructions (EN) All Rights Reserved *3407-833* C 8111 Lyndale Avenue South Printed in the USA...
- Page 2 Media and Additional Parts Description Qty. Operator's Manual Read before installing and operating. Note: Determine the left and right sides of the cutting unit from behind the cutting unit. Important: The Rear Roller Brush Kit is only to be used when cutting in the height of cut range of 6 to Determining the Orientation 25 mm (1/4 to 1 inch).
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Page 3: Installing The Driveshaft
Important: Check the cutting unit for the desired height of cut and attitude. Make adjustments per the Operator’s Manual, if required, before installing the kit. Installing the Driveshaft Restrain the reel; refer to Restraining the Reel for Removing Threaded Inserts (page 12). - Page 4 Mounting the Roller-Brush Repositioning the Idler Pulley Housing Assembly (For Right-Hand Drives Only) Ensure that the O-ring is installed on the roller-brush housing (Figure Note: Right-hand drives are on Reelmaster 3100 Cutting Unit 3 (Figure 1) and Reelmaster 7000 Cutting Units 2 and 4 (Figure For right-hand rear roller brush drives...
- Page 5 g031873 Figure 9 g009049 Figure 7 1. 6 mm (1/4 inch) spacer 3. 90° grease fitting 1. Brush cover 2. Bottom drain plug 2. Side-plate mounting flange 4. Flange locknuts (remove) Remove the 2 flange locknuts securing each Installing the Roller Brush roller bracket to the side plates (Figure Assembly...
- Page 6 roller-brush mounting brackets and the side-plate mounting flanges. Save the additional 6 mm (1/4 inch) spacers for potential later use. Secure the brush-assembly mounting brackets to the cutting-unit side plates with the nuts previously removed. Installing the Roller Brush Plate Slide each excluder seal outward until the lip seals are in light contact with each bearing housing...
- Page 7 Note: The shoulder bolt should not clamp the plate to the housing. Check to ensure that the roller-brush plate is parallel to the cutting-unit side plate. If it is not parallel, proceed as follows: Loosen the 2 flange locknuts securing the roller-brush mounting bracket to the cutting-unit side plate (Figure...
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Page 8: Installing The Belt
Important: If the bolt is not properly torqued, the bolt will come loose. g027195 Figure 15 1. Driveshaft 3. Drive pulley 2. Spacer 4. Flange-head bolt—torque to 47 to 54 N∙m (35 to 40 ft-lb) g020390 Figure 17 Installing the Belt 1. - Page 9 g027197 Figure 18 g031843 Figure 20 Slide the belt cover onto the mounting bolts and secure the cover with 2 flange nuts (Figure 19). Important: Do not overtighten the nuts as damage to the cover may occur. Installing the High Height-of-Cut Brush (Optional) (Optional)
- Page 10 Slide the non-drive bearing housing and the excluder seal off the brush shaft (Figure 22). g027201 Figure 22 1. Non-drive bearing housing 3. Brush shaft 2. Excluder seal g027202 Figure 23 1. High height-of-cut brush 3. Loosen these bolts. Remove the 2 J-bolts and the nuts (Figure 23).
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Page 11: Maintenance
Maintenance If the pulley needs to move out, add a 0.8 mm (0.032 inch) thick washer (Figure 25). • Ensure that the brush is parallel to the roller with Note: If the pulley needs to move in, remove 1.5 mm (0.060 inch) clearance to light contact. the existing 0.8 mm (0.032 inch) thick washer. - Page 12 Restraining the Reel WARNING The cutting reel blades are sharp and capable of amputating hands and feet. • Keep your hands and feet outside of the reel. • Ensure that the reel is restrained before servicing it. Restraining the Reel for Removing Threaded Inserts Loosen the shield-bolt on the left side of the cutting unit and raise the rear shield...
- Page 13 Restraining the Reel for Installing Threaded Inserts Insert a long-handled pry bar (recommended 3/8" x 12" with screwdriver handle) through the front of the cutting reel, closest to the side of the cutting unit that you will be torquing (Figure 29).
- Page 14 Notes:...
- Page 15 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.