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GREENSMASTER 3100
Toro GREENSMASTER 3100 Manuals
Manuals and User Guides for Toro GREENSMASTER 3100. We have
10
Toro GREENSMASTER 3100 manuals available for free PDF download: Service Manual, Operator's Manual, Installation Instructions, Quick Start Manual
Toro GREENSMASTER 3100 Service Manual (234 pages)
Toro Lawn Mower User Manual
Brand:
Toro
| Category:
Lawn Mower
| Size: 8.74 MB
Table of Contents
This Page Is Intentionally Blank.
3
Service Manual
1
Table of Contents
3
Chapter 1 - Safety
8
Safety Instructions
8
Chapter 2 Product Records
9
Equivalents and Conversions
10
Torque Specifications
11
Chapter 3 Engine
13
Briggs & Stratton Vanguard V-Twin Ohv Service & Repair Instructions
13
Adjustments
14
Throttle Control Adjustment
14
Choke Control Adjustment
14
Governor Adjustment
15
Carburetor and Speed Control Adjustment
16
Specifications
13
Installing the Engine
17
Removing the Engine
17
Chapter 4 Hydraulic System
19
Specifications
20
General Information
21
Hydraulic Hoses
21
Hydraulic Fitting Installation
21
Hydraulic Flow Diagrams
23
Traction, No. 1 Position
23
Traction, No. 2 Position
24
Traction, Reverse Position
25
Reel Drive, Mowing Operation
26
Reel Drive, Lower Cutting Units
27
Reel Drive, Raising Cutting Units
28
Power Steering, R.H. Turn
29
Hydraulic Schematic
30
Special Tools
35
Troubleshooting
38
Slow Groundspeed in All Traction Selections
39
Slow or no Ground Speed in No. 1 and Reverse No. 2 Appears Normal
40
No Increase in Speed from No. 1 to No. 2
41
One or more Cutting Units Slow or no Reel Drive Action
42
All Reels Slow or will Not Turn
43
Mow Pedal Won't Stay Engaged - Reels Slow down or Stop
44
Cutting Unit(S) Drop During Transport
45
Cutting Units Lift too Slowly or Not at All
46
Lift Pedal Binding
47
Center (#1) Cutting Unit Operates in Raised Position
47
Center (#1) Cutting Unit Drops before Front Cutting Units or Drops too Fast
47
Steering Loss, Steering Wander or Free Play
48
Testing
49
Test Hook up No. 1
50
Reel Drive Pump Efficiency
54
Test Hook up No. 4, Reel Drive Motor Flow
55
Reel Drive Relief Setting, Reel Motor Efficiency
55
Adjustments
58
Lift and Mow Pedal Height Adjustment
58
Traction Pedal Adjustment
59
Rear Camshaft Adjustment
60
Repairs
61
Reel Motor Removal and Installation
61
Reel Motor Shaft Seal Replacement
61
Pump Removal and Installation
70
Pump Repair
71
Control Valve Removal and Installation
73
Relief Valve Removal and Installation
73
Control Valve Spool Seal Replacement
74
Control Valve Internal Seal Replacement
75
Control Valve No. 1 Spool Detent Replacement
76
Control Valve No. 4 Spool Detent Replacement
77
Lift Cylinder Removal and Installation
78
Lift Cylinder Repair
80
Wheel Motor Removal and Installation
82
Wheel Motor Repair
83
Repairs
85
Steering Cylinder Removal and Installation
86
Steering Cylinder Repair
87
Steering Control Unit Removal and Installation
88
Steering Control Unit Repair
89
Chapter 5 Electrical System
101
Wiring Schematic
102
Turf Guardian Leak Detection System
111
Turf Guardian Tm Leak Detection System
111
Special Tools
112
Troubleshooting
114
Verify Interlock Operation
116
Testing
117
Ignition Key Switch
117
Seat Switch
118
Traction (Neutral) Switch
118
Mow/Lift Switch
119
Interlock Module
119
Battery
120
Hourmeter
120
Turf Guardian
120
Repairs
121
General Safety Interlock Switch Service
121
Seat Switch Replacement and Adjustment
121
Traction (Neutral) Switch Replacement and Adjustment
122
Mow/Lift Switch Replacement and Adjustment
123
Wiring Harness Service
123
Chapter 6 Wheels, Steering and Brakes
125
Specifications
126
Adjustments
127
Brake Adjustment
127
Brake Service
128
Steering Cable (Greensmaster 3050)
129
Repairs
128
Chapter 10 Dual Point Adjust Cutting Units
211
Repairs
211
Specifications
211
Troubleshooting
211
Special Tools
213
Set up and Adjustments
217
Characteristics
217
Hydraulic Reel Motor
218
Backlapping (Units Without Optional Backlap/Variable Reel Speed Kit)
218
Backlapping (Units with Optional Backlap/Variable Reel Speed Kit)
219
Bedbar Assembly
220
Bedbar Removal and Installation
221
Bedbar Adjuster Service
222
Bedknife Replacement and Grinding
223
Reel Assembly
224
Reel Removal
225
Left Side Plate Service
226
Right Side Plate Service
226
Reel Service
227
Reel Installation
228
Preparing a Reel for Grinding
229
Front Roller Removal and Installation
230
Front and Rear Roller Service
231
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Toro GREENSMASTER 3100 Operator's Manual (44 pages)
Traction Unit
Brand:
Toro
| Category:
Lawn Mower
| Size: 1.63 MB
Table of Contents
Introduction
2
Table of Contents
3
Safety
4
Safe Operating Practices
4
Toro Mower Safety
5
Sound Pressure
6
Sound Power
6
Vibration
6
Safety and Instructional Decals
7
Setup
10
1 Activating and Charging the Battery
11
2 Mounting the Seat
12
3 Installing the Battery
12
4 Installing the Steering Wheel
13
5 Installing the Cutting Units
14
Unit Models 04610 and 04611 Only)
14
6 Adding Rear Ballast
15
7 Install Decal
15
8 Reading the Manuals and Viewing the Training Materials
15
Product Overview
16
Controls
16
Ignition Switch
17
Hour Meter
17
Specifications
18
Attachments/Accessories
18
Operation
18
Think Safety First
18
Checking the Engine Oil
18
Filling the Fuel Tank
19
Checking the Hydraulic Fluid Level
20
Checking the Tire Pressure
20
Checking the Torque of the Wheel Nuts
21
Break-In Period
21
Starting the Engine
21
Checking the Safety Interlock System
22
Preparing the Machine for Mowing
23
Training Period
23
Before Mowing
23
Mowing Procedures
23
Transport Operation
24
Inspection and Cleanup after Mowing
24
Towing the Traction Unit
24
Maintenance
25
Recommended Maintenance Schedule(S)
25
Daily Maintenance Checklist
26
Lubrication
27
Greasing the Machine
27
Engine Maintenance
28
Servicing the Air Cleaner
28
Changing the Engine Oil and Filter
29
Adjusting the Throttle Control
29
Adjusting the Choke Control
29
Adjusting the Carburetor and Speed Control
30
Replacing the Spark Plugs
30
Fuel System Maintenance
31
Replacing the Fuel Filter
31
Fuel Lines and Connections
31
Electrical System Maintenance
31
Servicing the Battery
31
Replacing the Seat Switch
32
Replacing the Traction Switch
32
Replacing the Mow/Lift Switch
32
Drive System Maintenance
33
Adjusting the Traction Pedal for Forward
33
Adjusting the Traction Pedal for Reverse
33
Brake Maintenance
34
Adjusting the Brakes
34
Controls System Maintenance
35
Adjusting the Rear Camshaft
35
Adjusting the Lift and Mow Pedal Height
35
Leveling the Lift and Mow Pedals
35
Adjusting Cutting Unit Lift and Drop
36
Adjusting the Lift Cylinders
36
Hydraulic System Maintenance
37
Changing the Hydraulic Oil and Filter
37
Checking the Hydraulic Lines and Hoses
37
Storage
38
Schematics
39
Toro GREENSMASTER 3100 Operator's Manual (48 pages)
Two-Wheel Drive Traction Unit
Brand:
Toro
| Category:
Lawn Mower
| Size: 2.81 MB
Table of Contents
Table of Contents
2
Introduction
3
Safety
3
Safe Operating Practices
3
Maintenance and Storage
4
Toro Mower Safety
5
Sound Pressure
6
Sound Power
6
Vibration
6
Safety and Instruction Decals
7
Specifications
10
General Specifications
10
Accessories
10
Assembly
11
Activating and Charging the Battery
12
Installing the Rear Wheel Assembly
13
Mounting the Seat
13
Installing the Battery
13
Installing the Steering Wheel
14
Installing the Cutting Units
14
Rear Ballast
15
Before Operating
16
Checking the Engine Oil
16
Filling the Gas Tank
16
Servicing the Hydraulic System
17
Tire Pressure
18
Checking the Torque of the Wheel Nuts
18
Operation
19
Think Safety First
19
Controls
19
Hour Meter
20
Ignition Switch
20
Break-In Period
21
Starting the Engine
21
Checking the Interlock System
22
Preparing the Machine for Mowing
23
Training Period
23
Before Mowing
23
Mowing Procedures
24
Transport Operation
24
Inspection and Cleanup after Mowing
25
Towing the Traction Unit
25
Maintenance
25
Recommended Maintenance Schedule
25
Daily Maintenance Checklist
26
Lubrication
27
Changing the Engine Oil and Filter
29
Servicing the Air Cleaner
29
Adjusting the Throttle Control
30
Adjusting the Choke Control
30
Adjusting the Carburetor and Speed Control
30
Replacing the Spark Plugs
31
Replacing the Fuel Filter
31
Changing the Hydraulic Oil and Filter
32
Checking the Hydraulic Lines and Hoses
32
Adjusting the Brakes
32
Adjusting the Rear Camshaft
33
Adjusting the Lift and Mow Pedal Height
34
Leveling the Lift and Mow Pedals
34
Adjusting the Traction Pedal
35
Adjusting Cutting Unit Lift and Drop
35
Adjusting the Lift Cylinders
35
Replacing the Seat Switch
36
Replacing the Traction Switch
36
Replacing the Mow/Lift Switch
36
Adjusting the Traction Return Linkage
37
Battery Care
37
Storage
38
Electrical Schematic
39
Hydraulic Schematic
40
Troubleshooting
41
The Toro General Commercial Products Warranty
48
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Toro GREENSMASTER 3100 Operator's Manual (48 pages)
Two-Wheel Drive Traction Unit
Brand:
Toro
| Category:
Lawn Mower
| Size: 1.25 MB
Table of Contents
Table of Contents
2
Introduction
2
Safety
3
Safe Operating Practices
3
Toro Mower Safety
4
Maintenance and Storage
5
Sound Pressure
6
Sound Power
6
Vibration
6
Safety and Instruction Decals
6
Specifications
9
General Specifications
9
Accessories
9
Assembly
9
Activating and Charging the Battery
10
Mounting the Seat
11
Installing the Battery
11
Installing the Steering Wheel
12
Installing the Cutting Units
12
Rear Ballast
14
Before Operating
14
Checking the Engine Oil
14
Filling the Gas Tank
15
Servicing the Hydraulic System
15
Tire Pressure
17
Checking the Torque of the Wheel Nuts
17
Operation
17
Think Safety First
17
Controls
18
Ignition Switch
19
Hour Meter
19
Break-In Period
20
Starting the Engine
20
Checking the Interlock System
21
Checking the Leak Detector (Fig. 22-25)
22
Preparing the Machine for Mowing
23
Training Period
23
Before Mowing
23
Mowing Procedures
23
Leak Detector Operation
24
Transport Operation
24
Inspection and Cleanup after Mowing
25
Maintenance
25
Recommended Maintenance Schedule
25
Daily Maintenance Checklist
26
Lubrication
27
Changing the Engine Oil and Filter
29
Servicing the Air Cleaner
29
Adjusting the Throttle Control
30
Adjusting the Choke Control
30
Adjusting the Carburetor and Speed Control
30
Replacing the Spark Plugs
31
Replacing the Fuel Filter
31
Changing the Hydraulic Oil and Filter
32
Checking the Hydraulic Lines and Hoses
32
Adjusting the Brakes
32
Adjusting the Rear Camshaft
33
Adjusting the Lift and Mow Pedal Height
34
Leveling the Lift and Mow Pedals
34
Adjusting the Traction Pedal
35
Adjusting Cutting Unit Lift and Drop
35
Adjusting the Lift Cylinders
35
Replacing the Seat Switch
36
Replacing the Traction Switch
36
Replacing the Mow/Lift Switch
36
Adjusting the Traction Return Linkage
37
Battery Care
37
Storage
38
Electrical Schematic
39
Hydraulic Schematic
40
Troubleshooting
41
The Toro General Commercial Products Warranty
48
Toro GREENSMASTER 3100 Operator's Manual (44 pages)
Brand:
Toro
| Category:
Lawn Mower
| Size: 1.61 MB
Table of Contents
Table of Contents
2
Forward
2
Safety
3
Maintenance and Storage
4
Sound & Vibration Levels
5
Symbol Glossary
6
Specifications
9
Set-Up
10
Install the Cutting Units
10
Installing Cutting Units
11
Rear Ballast
12
Before Operating
13
Check the Engine Oil
13
Fill the Gas Tank
13
Check the Hydraulic System
14
Tire Pressure
15
Check Wheel Nut Torque
15
Controls
16
Operating Instructions
18
Break-In Period
18
Starting Instructions
18
Check the Interlock System Operation
18
Check the Leak Detector Operation
20
Preparing the Machine for Mowing
21
Training Period
21
Before Mowing
21
Mowing Procedures
21
Leak Detector Operation
22
Transport Operation
23
Inspection and Clean-Up after Mowing
23
Maintenance
24
Maintenance Schedule
24
Lubrication
26
Changing the Engine Oil and Filter
28
Servicing the Air Cleaner
28
Adjusting the Throttle Control
29
Adjusting the Choke Control
29
Adjusting Carburetor and Speed Control
29
Replacing Spark Plugs
30
Fuel Filter Replacement
30
Changing the Hydraulic Oil and Filter
31
Checking Hydraulic Hoses and Lines
31
Brake Adjustment
32
Rear Camshaft Adjustment
32
Adjusting the Lift and Mow Pedal Height
33
Leveling the Lift and Mow Pedals
33
Adjusting the Traction Pedal
33
Adjusting the Cutting Unit Lift/Drop
34
Adjusting the Lift Cylinders
35
Seat Switch Maintenance
35
Traction Switch Maintenance
35
Mow/Lift Switch Maintenance
36
Adjusting the Traction Return Linkage
36
Battery Care
36
Troubleshooting
38
Storage
44
Identification and Ordering
44
Toro GREENSMASTER 3100 Operator's Manual (44 pages)
Traction Unit
Brand:
Toro
| Category:
Lawn Mower
| Size: 1.13 MB
Toro GREENSMASTER 3100 Operator's Manual (28 pages)
Brand:
Toro
| Category:
Lawn Mower
| Size: 1.44 MB
Table of Contents
Table of Contents
2
Safety
3
Specifications
9
Before Operating
10
Controls
14
First-Time Operation
16
Operating
20
Maintenance
23
Toro GREENSMASTER 3100 Operator's Manual (24 pages)
Brand:
Toro
| Category:
Lawn Mower
| Size: 1.46 MB
Table of Contents
Table of Contents
2
Safety
3
Specifications
9
Before Operating
10
Tire Pressure
12
Controls
13
First-Time Operation
15
Operating
19
Maintenance
22
Toro GREENSMASTER 3100 Installation Instructions (4 pages)
Hydraulic Motor Kit
Brand:
Toro
| Category:
Engine
| Size: 0.17 MB
Toro GREENSMASTER 3100 Quick Start Manual (2 pages)
Brand:
Toro
| Category:
DC Drives
| Size: 0.19 MB
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