Toro Reelmaster 3100-D Service Manual page 292

Removing the Rear Fork and Wheel
Installing the Rear Fork and Wheel
Wheels, Brakes and Chassis: Service and Repairs
1. Park machine on a level surface, lower cutting units, stop engine, engage
parking brake, and remove key from the key switch.
2. Remove the hood from the machine.
3. Separate the hydraulic cylinder from the rear fork as follows:
A. Remove both jam nuts securing the ball joint to the rear fork.
B. Separate the ball joint from the rear fork.
C. Swing cylinder clear of the rear fork.
Before jacking up the machine, review and follow
Instructions (page 1–7).
4. Jack up rear wheel enough to allow the removal of the rear fork.
5. Remove lug nuts from drive studs. Remove tire with wheel rim from wheel
hub.
6. Remove four lock nuts and socket head screws securing the hydraulic motor
to the rear fork. Remove the motor from the fork and position it away from
the fork.
Support the front fork to prevent its falling during removal and
installation. Personal injury or damage to the fork may result from
improper handling.
7. Remove the bolt, thrust washer, and lock washer from the rear fork shaft.
8. Lower the rear fork from machine.
9. Check the bushings for wear and damage. Replace if necessary.
1. If removed, install the bushings into the rear fork.
2. Position the rear fork through the frame.
3. Install the lock washer, thrust washer, and bolt to the rear fork shaft. Torque
the bolt from 81 to 108 N·m (60 to 80 ft−lb). Make sure that the fork turns
freely.
4. Install the hydraulic motor to the rear fork. Secure the motor to the fork with
four hex socket head screws and lock nuts.
5. Secure wheel rim to the wheel hub with four lug nuts. Torque the nuts from
61 to 88 N·m (45 to 65 ft-lb).
6. Lower the rear wheel to the ground.
7. Secure the hydraulic cylinder to the rear fork as follows:
A. Swing cylinder to the rear fork.
B. Install the ball joints to the rear fork.
C. Secure ball joint to the rear fork with both jam nuts. Torque the nuts from
115 to 156 N·m (85 to 115 ft-lb).
CAUTION
CAUTION
Page 7–14
Jacking
Reelmaster ® 3100-D/3105-D
20252SL Rev A