Toro Reelmaster 3100-D Series Operator's Manual
Traction unit, serial no. 403300001 and up
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Also See for Reelmaster 3100-D Series:
- Service manual (385 pages) ,
- Operator's manual (104 pages) ,
- Installation instructions manual (16 pages)
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Summary of Contents for Toro Reelmaster 3100-D Series
- Page 1 Form No. 3423-929 Rev B Reelmaster ® 3100-D Traction Unit Model No. 03170—Serial No. 403300001 and Up Model No. 03171—Serial No. 403300001 and Up *3423-929* B Register at www.Toro.com. Original Instructions (EN)
- Page 2 Authorized Service equipped, and maintained for the prevention of fire. Dealer or Toro Customer Service and have the model The enclosed engine owner’s manual is supplied and serial numbers of your product ready.
- Page 3 This manual uses 2 words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention.
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Page 4: Table Of Contents
Contents Checking the Sealed Bearings......47 Engine Maintenance ........... 47 Engine Safety ........... 47 Safety ............... 5 Servicing the Air Cleaner ........47 General Safety ........... 5 Changing the Engine Oil and the Filter ....48 Safety and Instructional Decals ......5 Fuel System Maintenance ........ -
Page 5: Safety
Safety • Use your full attention while operating the machine. Do not engage in any activity that causes distraction; otherwise, injury or property This machine has been designed in accordance with damage may occur. EN ISO 5395:2013 and ANSI B71.4-2017. •... - Page 6 decal99-3444 99-3444 decal121-3598 121-3598 2. Mowing speed—slow 1. Transport speed—fast CE only Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine...
- Page 7 decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance away from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking explosive gases can cause blindness and other injuries.
- Page 8 decal121-3619 121-3619 Model 03170 only 1. Push down to disengage the cutting units 6. Engine—stop 2. Pull up to engage the cutting units. 7. Engine—run 3. Lower the cutting units. 8. Engine—start 4. Raise the cutting units. 9. Fast 5. Lock 10.
- Page 9 decal121-3620 121-3620 Model 03171 only 1. Push down to disengage the cutting units 7. Lock 2. Pull up to engage the cutting units. 8. Engine—stop 3. Move the cutting units right. 9. Engine—run 10. Engine—start 4. Move the cutting units left. 5.
- Page 10 decal121-3623 121-3623 1. Warning—read the Operator's Manual; do not operate the 5. Thrown object hazard—keep bystanders away from the machine unless you have received training. machine. 6. Warning—wear hearing protection. 2. Warning—read the Operator's Manual before towing the machine. 3. Tipping hazard—slow the machine before turning; when 7.
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Page 11: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Front wheel assemblies Install the wheels. Rear wheel assembly Steering wheel Steering-wheel cap Install the steering wheel. Large washer Jam nut Screw Activate, charge, and connect the Electrolyte battery. -
Page 12: Installing The Wheels
Media and Additional Parts Description Qty. Ignition key Start the engine. Operator's Manual Read before operating the machine. Engine operator's manual Operator training material View before operating the machine. Check to ensure that the machine has been properly set Pre-delivery checklist Certificate of compliance Ensure CE compliance. -
Page 13: Activating, Charging, And Connecting The Battery
Secure the steering wheel to the shaft with a Remove the battery cover (Figure jam nut and tighten it to 27 to 35 N∙m (20 to 26 ft-lb) (Figure Install the cap to the steering wheel and secure it with a screw (Figure Activating, Charging, and g008874... -
Page 14: Checking The Angle Indicator
Figure 6 shifting the cutting units. 1. Angle indicator Coat both battery connections with Grafo 112X (skin over) grease, Toro Part No. 505-47, petroleum jelly, or light grease to prevent If the inclinometer does not read zero degrees, corrosion. move the machine to a location where a zero degree reading is obtained. -
Page 15: Installing The Ce Decal
Installing the CE Decal Parts needed for this procedure: Warning decal (121-3598) Procedure g012628 Figure 7 If this machine will be used for CE, affix the CE decal over the corresponding non-CE decal. 1. Hood-latch bracket 2. Rivets While aligning the mounting holes, position the CE lock bracket and the hood-latch bracket onto the hood. -
Page 16: Installing The Exhaust Guard (Ce Only)
g012630 Figure 9 1. Hood latch Screw the bolt into the other arm of hood-lock bracket to lock the latch in position (Figure 10). Note: Tighten the bolt securely but do not tighten the nut. g008875 Figure 11 1. Exhaust guard Secure the exhaust guard to the frame with 4 self-tapping screws (Figure... -
Page 17: Installing The Front Lift Arms
and retain the pivot shaft link and bolts (Figure 13). g011160 Figure 12 1. ROPS 4. Fuel line vent tube hose 2. Mounting bracket 5. Hose clamp 3. Vent tube g011161 Figure 13 Secure each side of the roll bar to the mounting 1. -
Page 18: Installing The Carrier Frames To The Cutting Units
g011966 Figure 15 1. Lift arm, right 4. Lift cylinder g011968 Figure 16 2. Retaining ring 5. Spacers (2) 3. Lift arm, left 6. Mounting pin 1. Front carrier frame Remove the rear retaining rings securing the Secure the mounting links to the front carrier mounting pins to each end of the lift cylinder. -
Page 19: Mounting The Cutting Units
Position the rear carrier frame (Figure 18) onto the rear cutting unit. g012689 Figure 19 1. Rear carrier frame 3. Rear mounting link 2. Front mounting link g012003 Figure 18 1. Rear carrier frame Mounting the Cutting Units Secure the mounting links to the rear carrier frame as follows: No Parts Required •... -
Page 20: Mounting The Cutting Unit Drive Motors
Grease all the lift arm and carrier frame pivot points. Important: Ensure that the hoses are free of twists or sharp bends and that the rear Mounting the Cutting Unit cutting unit hoses are routed as show in (Figure 21). Raise the cutting units and shift Drive Motors them to the left (Model 03171). -
Page 21: Adjusting The Lift Arms
Note: If the clearance is not in this range, adjust the cylinder as follows: Back off the stop bolts and adjust the cylinder to attain the clearance (Figure 26). g012025 g008877 Figure 24 Figure 26 2. Reel motor 1. O-ring 1. -
Page 22: Installing The Tipper Roller Kit (Optional)
Raise the cutting units all the way up. Locate the frame bracket above the center cutting unit (Figure 30). While pressing down on the front roller of the center cutting unit, determine which holes on the tipper bracket align with the frame bracket holes to attain the same roller contact when the tipper g008879 bracket is installed... -
Page 23: Product Overview
Tilt Steering Lever Product Overview Pull the tilt steering lever (Figure 31) back to adjust the steering wheel to the desired position, then push Controls the lever forward to tighten. Indicator Slot The slot in the operator platform (Figure 31) indicates when the cutting units are in the center position. -
Page 24: Parking Brake
Cutting Unit Drive Switch Glow Plug Indicator The cutting unit drive switch (Figure 33) has 2 The glow plug indicator light (Figure 33) glows when positions: E and D . The rocker switch the glow plugs are operating. NGAGE ISENGAGE operates a solenoid valve on the valve bank to drive the cutting units. -
Page 25: Specifications
Authorized Service Dealer or authorized Toro The fuel gauge (Figure 35) registers the amount of distributor or go to www.Toro.com for a list of all fuel in the tank. approved attachments and accessories. To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. -
Page 26: Operation
• Know how to stop the machine and shut off the engine quickly. Note: Toro Premium Engine oil is available from a • distributor in either 15W-40 or 10W-30 viscosity. See Check that operator-presence controls, safety the parts catalog for part numbers. -
Page 27: Filling The Fuel Tank
• If the oil level is low, remove the oil-fill cap Painted surfaces may be damaged by biodiesel (Figure 37) and gradually add small quantities of blends. oil, checking the level frequently, until the level • Use B5 (biodiesel content of 5%) or lesser blends reaches the Full mark on the dipstick. -
Page 28: Checking The Hydraulic System
5-gallon pails or 55-gallon drums. Refer to the parts catalog or a Toro distributor for part numbers.) Alternative fluids: If the Toro fluid is not available, other conventional, petroleum-based fluids may be used, provided that they meet all the following material... -
Page 29: Checking The Tire Pressure
Insert the dipstick into the filler neck; then Note: Toro will not assume responsibility for damage remove it and check the fluid level. caused by improper substitutions, so use only products from reputable manufacturers who will stand... -
Page 30: During Operation Safety
Never carry passengers on the machine and keep • bystanders and pets away from the machine Use accessories, attachments, and replacement during operation. parts approved by The Toro® Company only. • Operate the machine only in good visibility to avoid holes or hidden hazards. Rollover Protection System •... -
Page 31: Starting And Shutting Off The Engine
• • If the tires lose traction, disengage the blade(s) The engine has ceased running due to lack of and proceed slowly straight down the slope. fuel. • If you must turn, turn slowly and gradually downhill, • Maintenance has been performed upon the fuel if possible. -
Page 32: Bleeding The Fuel System
Bleeding the Fuel System • Never store the machine or fuel container where there is an open flame, spark, or pilot light, such Park the machine on a level surface, lower the as on a water heater or on other appliances. cutting units, shut off the engine, engage the •... -
Page 33: Identifying The Tie-Down Points
In case of an emergency, the machine can be Output circuits do not determine output device towed for a short distance; however, Toro does not integrity, so electrical troubleshooting includes output recommend this as a standard procedure. LED inspection and conventional device and wire... - Page 34 g190826 Figure 45 1. Inputs 7. Neutral 2. Backlap 8. PTO 3. High temperature 9. Start 4. In seat 10. ETR 5. PTO switch 11. Power 6. Parking brake off 12. Outputs Here are the logical troubleshooting steps for the SCM device.
- Page 35 INPUTS OUTPUTS Function Power Start ON Brake PTO ON In Seat Hi Temp Backlap Start Neutral — — — Start — — Run (Off Unit) — — — Run (On Unit) — — — — — — — — Backlap —...
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Page 36: Operating Tips
Operating Tips the cutting units, disengage the parking brake, press the forward traction pedal, and carefully drive to an open area. General Tips for Model 03171 • Practice moving forward and in reverse, and starting and stopping the machine. To stop the DANGER machine, take your foot off the traction pedal and let it return to neutral or press down on the reverse... - Page 37 General Tips for Model 03170 while at the same time keeping the tractor tires as far away from the edge of traps or water hazards as possible. DANGER • If an obstacle is in the way, shift the cutting units The mower has a unique traction system that to easily mow around it.
- Page 38 Mowing Techniques • Practice moving forward and reverse, and starting and stopping the machine. To stop the machine, • To begin cutting, engage the cutting units, then take your foot off the traction pedal and let it return approach the mowing area slowly. Once the front to neutral or press down on the reverse pedal to cutting units are over the mowing area, lower the stop.
- Page 39 Important: After washing the machine, move the Sidewinder mechanism from left to right several times to remove the water between the bearing blocks and the cross tube (Model 03171 only). Selecting the Clip Rate (Reel Speed) To achieve a consistent, high quality of cut and a uniform after-cut appearance, it is important that the reel speed be matched to the height of cut.
- Page 40 15.9 mm 5/8 inch 12.7 mm 1/2 inch 9.5 mm 3/8 inch * Toro does not recommend this height of cut and/or mowing speed. Note: The higher the number, the higher the speed. Turn the reel speed control knob (Figure 46) to the number setting determined in Step 1.
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Page 41: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel nuts. After the first hour • Torque the wheel nuts. • Check the condition and tension of all belts. After the first 10 hours •... -
Page 42: Daily Maintenance Checklist
Check the glow plug and injector nozzles if starting is hard, there is excess smoke, or rough running is noted. Immediately after every washing, regardless of the interval listed. Important: Refer to your engine operator's manual for additional maintenance procedures. Note: To obtain an electrical schematic or a hydraulic schematic for your machine, visit www.Toro.com. -
Page 43: Service Interval Chart
Notation for Areas of Concern Inspection performed by: Item Date Information Service Interval Chart decal121-3607 Figure 47... -
Page 44: Pre-Maintenance Procedures
Pre-Maintenance Lubrication Procedures Greasing the Bearings And Bushings Pre-Maintenance Safety • Before adjusting, cleaning, repairing, or leaving Service Interval: Every 50 hours (lubricate all the machine, do the following: bearings and bushings daily when conditions are dusty and dirty). – Park the machine on a level surface. Every 500 hours/Yearly (whichever comes first) –... - Page 45 g008898 Figure 53 • Left front lift arm pivot and lift cylinder (2) (Figure g008896 Figure 51 • Steering pivot (Figure g008899 Figure 54 g190873 Figure 52 • Right front lift arm pivot and lift cylinder (2) (Figure • Rear lift arm pivot and lift cylinder (2) (Figure g008900 Figure 55...
- Page 46 g008901 Figure 56 g008904 Figure 59 • Mow/transport slide (Figure Note: If desired, install an additional grease fitting in the other end of the steering cylinder. Remove the tire, install the fitting, grease the fitting, remove the fitting, and install the plug (Figure 60).
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Page 47: Checking The Sealed Bearings
Checking the Sealed Engine Maintenance Bearings Engine Safety Bearings rarely fail from defects in materials or workmanship. The most common reason for failure is • Shut off the engine before checking the oil or moisture and contamination working its way past the adding oil to the crankcase. -
Page 48: Changing The Engine Oil And The Filter
Remove and replace the primary filter (Figure 62). Note: Cleaning the used element may damage the filter media. g008911 Figure 63 1. Drain plugs Remove the oil filter (Figure 64). g008910 Figure 62 1. Primary filter Inspect the new filter for shipping damage and check the sealing end of the filter and the body. -
Page 49: Fuel System Maintenance
Fuel System Maintenance DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or an explosion from fuel can burn you and others and can cause property damage. • Use a funnel and fill the fuel tank outdoors, g009880 in an open area, when the engine is off and Figure 65... -
Page 50: Electrical System Maintenance
Electrical System Maintenance Electrical System Safety • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal g008913 Figure 66 first and the negative last. • Charge the battery in an open, well-ventilated 1. -
Page 51: Storing The Battery
Drive System ring inside each cell. Install the filler caps with the vents pointing to the rear (toward the fuel tank). Maintenance Keep the top of the battery clean by washing it periodically with a brush dipped in ammonia or bicarbonate of soda solution. -
Page 52: Cooling System Maintenance
Cooling System Install the access panel and close the hood. Maintenance Brake Maintenance Cooling System Safety Adjusting the Parking • Swallowing engine coolant can cause injury or death; keep out of reach from children and Brake pets. Service Interval: Every 200 hours—Check the •... -
Page 53: Belt Maintenance
Belt Maintenance Push down and forward on the spring end (Figure 71) to unhook it from the bracket and release tension on the spring. Servicing the Engine Belts Service Interval: After the first 10 hours—Check the condition and tension of all belts. Every 100 hours—Check the condition and tension of all belts. -
Page 54: Controls System Maintenance
Figure 72 Service Interval: Every 400 hours 1. Injection-pump lever arm If the fluid becomes contaminated, contact a Toro distributor to flush the hydraulic system. Contaminated Hold the injection-pump lever arm against the hydraulic fluid looks milky or black when compared to low idle stop and tighten the cable connector. -
Page 55: Changing The Hydraulic Filter
Changing the Hydraulic Filter Service Interval: After the first 10 hours Every 200 hours/Yearly (whichever comes first) Use a genuine Toro replacement filter (Part No. 54-0110). Important: Using any other filter may void the warranty on some components. Park the machine on a level surface, lower the... -
Page 56: Checking The Hydraulic Lines And Hoses
Checking the Hydraulic Cutting Unit System Lines and Hoses Maintenance Service Interval: Before each use or daily Cutting Unit Safety Check hydraulic lines and hoses for leaks, kinked lines, loose mounting supports, wear, loose fittings, A worn or damaged cutting unit can break, and a weather deterioration, and chemical deterioration. -
Page 57: Storage
Note: Additional instructions and procedures on backlapping are available in the Toro Reel Preparing the Engine Mower Basics (with sharpening guidelines), Form 09168SL. Drain the engine oil from the engine and install the drain plug. - Page 58 Fill the engine with approximately 3.8 L (4 US qt) of SAE 15W-40 motor oil. Start the engine and run it at idle speed for approximately 2 minutes. Shut off the engine. Thoroughly drain all the fuel from the fuel tank, fuel lines, fuel filter, and water-separator assembly.
- Page 59 Notes:...
- Page 60 Notes:...
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- Page 62 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 63 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 64 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.