Engine Installation - Toro 04384 Service Manual

CAUTION
Support the hydraulic pump assembly when re-
moving its supporting fasteners to prevent it
from falling and causing damage or personal in-
jury.
9. Support hydraulic pump assembly to prevent it from
moving during engine removal.
10.Remove two (2) cap screws and flat washers that se-
cure hydraulic pump assembly to bell housing on engine
(Fig. 16).
CAUTION
When removing engine assembly, make sure lift
or hoist can safely support 190 lbs (86 kg).
11. Attach a suitable lift or hoist to engine. Support en-
gine with lift or hoist to prevent engine from shifting or
moving.
12.Remove fasteners that secure engine to machine:
A. Remove cap screw, mount spacer, washers and
flange nut that secure engine support (item 19) to en-
gine mount.
B. Remove two (2) cap screws (item 12) and lock
nuts (item 22) that secure rear engine plate to engine
mount (item 6).
IMPORTANT: Make sure to not damage the engine,
fuel hoses, hydraulic lines, electrical harness or
other parts while removing the engine. Also, make
sure that hydraulic pump assembly does not shift
location during engine removal.
13.Slowly move the engine assembly away from the hy-
draulic pump assembly to allow the pump coupling to
slide out of the engine coupling flange (Fig. 16). Once
the engine has cleared the pump coupling, carefully re-
move the engine from the machine.
14.If necessary, remove engine support (item 19) from
engine.
Engine Installation (Fig. 12)
1. Make sure that all removed engine components are
correctly installed to the engine.
2. If engine support (item 19) was removed from en-
gine, secure support to engine with removed fasteners.
Diesel Engine
2
3
FRONT
1. Piston pump
2. Cap screw (2 used)
3. Flat washer (2 used)
4. Coupling
3. Make sure that hydraulic pump assembly is well sup-
ported to prevent it from moving during engine Installa-
tion.
When installing engine assembly, make sure lift
or hoist can safely support 190 lbs (86 kg).
4. Attach a suitable lift or hoist to engine.
IMPORTANT: Make sure to not damage the engine,
fuel hoses, hydraulic lines, electrical harness or
other parts while installing the engine. Also, make
sure that hydraulic pump assembly does not shift
location during engine installation.
5. Slowly move the engine assembly toward the hy-
draulic pump assembly to allow the pump coupling to
slide into the engine coupling flange (Fig. 16).
6. Secure hydraulic pump assembly to bell housing on
engine with two (2) cap screws and flat washers (Fig.
16).
7. Secure engine to machine:
A. Secure engine support (item 19) to engine mount
with cap screw, mount spacer, washers and flange
nut.
B. Secure rear engine plate to engine mount (item 6)
with two (2) cap screws (item 12) and lock nuts (item
22).
Page 3 - - 16
Loctite #242
27 to 33 ft- -lb
(37 to 44 N- -m)
1
8
6
5
4
Figure 16
5. Cap screw
6. Spacer
7. Bell housing
8. Key
CAUTION
Greensmaster 3250--D
7