Toro 04654 Operator's Manual

Toro 04654 Operator's Manual

8-blade, 11-blade, or 14-blade edgeseries dpa cutting unit traction unit
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Original Instructions (EN)
8-Blade, 11-Blade, or 14-Blade
EdgeSeries
Greensmaster
Traction Unit
Model No. 04652—Serial No. 408000000 and Up
Model No. 04654—Serial No. 408000000 and Up
Model No. 04656—Serial No. 408000000 and Up
Form No. 3457-266 Rev A
DPA Cutting Unit
®
3150 or 3250-D Series
*3457-266*

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Summary of Contents for Toro 04654

  • Page 1 ™ DPA Cutting Unit Greensmaster ® 3150 or 3250-D Series Traction Unit Model No. 04652—Serial No. 408000000 and Up Model No. 04654—Serial No. 408000000 and Up Model No. 04656—Serial No. 408000000 and Up *3457-266* Register at www.Toro.com. Original Instructions (EN)
  • Page 2 You are responsible for Safety-alert symbol operating the product properly and safely. Visit www.Toro.com for product safety and operation training materials, accessory information, help finding This manual uses 2 words to highlight information. a dealer, or to register your product.
  • Page 3: Table Of Contents

    Contents Safety Safety ............... 3 This machine has been designed in accordance with General Safety ........... 3 EN ISO 5395 and ANSI B71.4–2017. Cutting Unit Safety..........4 Blade Safety ............4 General Safety Safety and Instructional Decals ......4 Setup ................ 5 This product is capable of amputating hands and feet.
  • Page 4: Cutting Unit Safety

    Cutting Unit Safety Blade Safety • The cutting unit is only a complete machine when A worn or damaged blade can break, and a piece of installed on a traction unit. Read the traction the blade could be thrown toward you or bystanders, unit Operator’s Manual carefully for complete resulting in serious personal injury or death.
  • Page 5: Setup

    Adjust to the desired height-of-cut and tighten The cutting unit is shipped without a front roller. the height-of-cut arm mounting fasteners. Obtain a roller from your authorized Toro distributor and install it on the cutting unit, as follows: Remove the plow bolt and flange locknut...
  • Page 6: Installing The Hoop Link, Offset Link, Or Chain Link

    Installing the Hoop Link, Offset Link, or Chain Link For cutting units mounting on a traction unit with a serial number prior to 240000001, obtain and install the proper lift link as follows: Note: The 2 bolts used to mount the lift link are shipped installed on the cutting unit.
  • Page 7: Repositioning The Counter Weights

    Repositioning the Counter Weights The cutting units are shipped with the counter weight mounted to the left end and the motor mount to the right end of the cutting unit. To change the cutting unit to different positions, proceed as follows: Important: Whenever you need to tip the cutting unit on its side, ensure that you prop it up to avoid...
  • Page 8: Product Overview

    Contact your Authorized Service Dealer or authorized Toro Adjusting the Bedknife Daily distributor or go to www.Toro.com for a list of all approved attachments and accessories. Prior to mowing each day, or as required, verify proper bedknife-to-reel contact.
  • Page 9 This makes later adjustments easier. Note: As the reel blades continue to run against Insert a 0.05 mm (0.002 inch) shim (Toro Part the bedknife, a slight burr will appear on the front No. 140-5531) between the blade and the cutting edge surface along the full length of the bedknife edge at the point marked in step 4.
  • Page 10 (Refer to the Toro Manual for Lower the roller and bolts from the sideplate Sharpening Reel and Rotary Mowers, Form No.
  • Page 11 Low-cut 93-4264 4.7 to 25.4 mm (0.188 to (Optional) 1.00 inch) High-cut 94-6392 7.9 to 25.4 mm (0.312 to (Optional) 1.00 inch) Fairway 137–6097 9.5 to 25.4 mm (0.375 to (Optional) 1.00 inch) Fairway 137-6092 9.5 to 25.4 mm (0.375 to EdgeMax 1.00 inch) (optional)
  • Page 12 Verify that the height-of-cut setting is correct; repeat this procedure if necessary. Adjusting the Cut-Off Bar Adjust the cut-off bar to ensure that the clippings are cleanly discharged from the reel area, as follows: Note: The bar is adjustable to compensate for changes in turf conditions.
  • Page 13: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Supporting the Cutting Unit Whenever you need to tip the cutting unit to expose the bedknife/reel, prop up the rear of the cutting unit to ensure that the nuts on the back end of the bedbar-adjusting bolts are not resting on the work surface (Figure...
  • Page 14 Removing the Bedbar Turn the bedbar adjusting screw, counterclockwise, to back the bedknife away from the reel (Figure 19). g020056 Figure 21 1. Bedbar bolt 3. Nylon washer 2. Nut 4. Steel washer Assembling the Bedbar Install the bedbar, positioning the mounting ears between the washers and the bedbar-adjusting g016429 Figure 19...
  • Page 15: Checking The Top Grind Angle

    g034114 g016470 Figure 24 Figure 22 1. Angle-indicator mount 3. Bedknife 1. Spring-tension nut 2. Spring 2. Edge of the magnet mated 4. Angle indicator with the edge of the bedknife Adjust the bedknife to the reel; refer to Adjusting the Bedknife to the Reel (page Place the angle indicator on the mount as shown Figure...
  • Page 16: Installing The Bedknife

    Installing the Bedknife Remove the rust, scale, and corrosion from the bedbar surface and apply a thin layer of oil to the bedbar surface. Clean the screw threads. Apply never-seize compound to the screws and install the bedknife to the bedbar. g255046 Figure 26 1.
  • Page 17: Backlapping The Cutting Unit

    Note: Additional instructions and procedures on Backlapping are available in your traction unit Operator’s Manual and the Toro Sharpening Reel and Rotary Mowers Manual, Form Number 80-300PT. Note: For a better cutting edge, run a file across the front face of the bedknife and reel when the lapping operation is completed.
  • Page 18: Servicing The Roller

    The Roller Rebuild Tool Kit includes all the tools and the installation instructions required to rebuild a roller with the roller rebuild kit. Refer to your parts catalog or contact your authorized Toro distributor for assistance. g346125 Figure 27 5.
  • Page 19 Notes:...
  • Page 20 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
  • Page 21 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Regulations.
  • Page 22 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
  • Page 23 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.

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