Toro 04381 Operator's Manual
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Toro 04381 Operator's Manual

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FORM NO. 3321-323 Rev A
OPERATOR'S
0001
MODEL NO. 04381—8
& UP
MANUAL
®
®
GREENSMASTER
3200-D
To understand this product, and for safety and
optimum performance, read this manual
before starting operation. Pay special attention
to SAFETY INSTRUCTIONS highlighted by
this symbol.
© The TORO Company 1998

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  • Page 1 MODEL NO. 04381—8 & UP MANUAL ® ® GREENSMASTER 3200-D To understand this product, and for safety and optimum performance, read this manual before starting operation. Pay special attention to SAFETY INSTRUCTIONS highlighted by this symbol. © The TORO Company 1998...

  • Page 2: Table Of Contents

    NOTE emphasizes general product information worthy of special attention. Whenever you have questions or need service, contact your local authorized Toro Distributor. In addition to having a complete line of accessories and professional turf care service technicians, the distributor has a complete line of genuine TORO replacement parts to keep your machine operating properly.

  • Page 3: Safety Instructions

    Safety Instructions Training • Store fuel in containers specifically designed for this purpose. Read the instructions carefully. Be familiar with the • Refuel outdoors only and do not smoke while controls and the proper use of the equipment. refueling. • Add fuel before starting the engine.

  • Page 4: Maintenance And Storage

    Safety Instructions • never mow across the face of the slope, unless lawn mower; the lawn mower is designed for this purpose. • after striking a foreign object. Inspect the lawn mower for damage and make repairs before 6. Use care when pulling loads or using heavy restarting and operating the equipment.
  • Page 5 Safety Instructions Vibration Levels This unit has a vibration level of 2.5 m/s at the posterior, based on measurements of identical machines per ISO 5349 procedures. This unit does not exceed a vibration level of 0.5 m/s the posterior based on measurements of identical machines per ISO 2631 procedures.

  • Page 6: Symbol Glossary

    Symbol Glossary Caustic liquids, Poisonous Electrical shock, High pressure High pressure High pressure Crushing of Crushing of chemical burns to fumes or toxic electrocution fluid, injection spray, erosion of spray, erosion of fingers or hand, toes or foot, force fingers or hand gases, asphyxiation into body flesh...
  • Page 7 Safety Instructions Eye protection Head protection Hearing Caution, toxic First aid Flush with water Engine Transmission must be worn must be worn protection must risk be worn Hydraulic Brake system Coolant (water) Intake air Exhaust gas Pressure Fire, open light system &...
  • Page 8 Symbol Glossary, continued Engine coolant Engine coolant f Engine Engine intake/ Engine intake/ Engine intake/ Engine start Engine stop pressure ilter lubricating oil combustion air combustion air air filter pressure pressure n/min Engine failure/ Engine rotational Choke Primer (start aid) Electrical preheat Transmission oil Transmission oil Transmission oil malfunction...

  • Page 9: Specifications

    Manifold block with cartridge valves controls flow, rpm low idle (no load). electrical on/off. Reel motors have 1.85 cm/rev displacement, low pressure case drains, and Toro Frame: Welded steel tube construction in an “A” frame exclusive “twist-mount” partial flange cut-away for fast configuration.
  • Page 10 Specifications Interlocks: The traction pedal locks when the functional control lever is in neutral. Engine cranking requires the functional control lever in neutral, operator does not have to be in seat. The engine will shut off if operator leaves seat without the functional control lever in neutral.

  • Page 11: Before Operating

    Before Operating CHECK THE ENGINE OIL every 50 hours of operation. (Fig. 1–2) The engine is shipped with oil in the crankcase; FILL THE FUEL TANK (Fig. 3) however, the oil level must be checked before and after the engine is first started. The engine runs on No.

  • Page 12: Check Hydraulic System Fluid

    Before Operating Clean debris off the radiator screen and the radiator daily If coolant is low, remove the reserve tank cap and (Fig. 4)—hourly if conditions are extremely dusty and add a 50/50 mixture of water and permanent dirty; refer to Cleaning the Radiator and Screen. ethylene glycol anti-freeze.

  • Page 13: Inspect The Fuel Filter

    Before Operating Phillips Magnus A 315 2500 from your Authorized Toro Distributor. Standard Industron 53 Texaco Rando HD68 Position the machine on a level surface. Make sure Union Unax AW 315 the machine has cooled down so fluid is cold.

  • Page 14: Check Tire Pressure

    Before Operating Re-install the bowl to the filter head. Make sure the contact, regardless of whether nor not the quality of cut O-ring is positioned properly between the bowl had been acceptable. There must be light contact across mounting nut and the filter head. the full length of the reel and bedknife (refer to Adjusting Reel to Bedknife in the Cutting Unit Operator's Manual).

  • Page 15: Controls

    Controls Traction Pedal (Fig. 8)—The traction pedal has three speed of the engine. Moving the Throttle Control toward functions: 1) to make the machine move forward, 2) to the “FAST” position increases engine RPM; moving the move it backward and 3) to stop the machine. Depress throttle Control toward “SLOW”...
  • Page 16 Controls forward to tighten adjustment. Water Temperature Light (Fig. 10)—This light glows and the engine automatically shuts-down when the engine coolant temperature gets too high. High-Temperature Override Button (Fig. 10)—If the engine kills due to an over heat condition, press the override button in and hold it there until the machine can Figure 12 be moved to a safe location and allowed to cool down.

  • Page 17: Operating Instructions

    Operation BREAK-IN PERIOD the ON position. Move the throttle control to the SLOW position. Only 8 hours of mowing operation is required for IMPORTANT: To prevent overheating the the Greensmaster 3200-D break-in period. starter motor, do not engage the starter longer than 10 seconds.

  • Page 18: Check Interlock System Operation

    Operation DANGER Because diesel fuel is flammable, use caution when storing or handling it. Do not smoke while filling the fuel tank. Do not fill fuel the tank while engine is running, hot, or when the machine is in an enclosed area. Always fill the fuel tank outside and wipe up any spilled diesel fuel before starting the engine.

  • Page 19: Preparing The Machine For Mowing

    Before mowing greens with the GREENSMASTER of the grass baskets cross the outer edge of the 3200-D, The Toro Company suggests that you find a green. This procedure drops the cutting units to the clear area and practice starting and stopping, raising and turf and starts the reels.

  • Page 20: Transport Operation

    Operation cleanup mowing operation. the opposite direction. It’s good practice to try to make as short a turn as possible. However, turn in a Overlap a minimal amount with the previous cut on wider arc during warmer weather to minimize the return passes.

  • Page 21: Towing The Traction Unit

    Operation TOWING THE TRACTION UNIT In case of emergency, the Greensmaster 3200-D can be towed for a short distance. However, Toro does not recommend this as a standard procedure. IMPORTANT: Do not tow the machine faster than 3–5 kmh because drive system may be damaged. If the machine must be moved a considerable distance, transport it on a truck or trailer.

  • Page 22: Maintenance

    Maintenance Quick Reference Aid Check/service (daily) Oil Level, engine Air cleaner Oil level, hydraulic tank Radiator screen Brake function Tire pressure Interlock system: Battery 4a. Seat interlock Grease point (8) 4b. Neutral sensor Fuel 4c. Mow sensor Wheel nut torque Water separator/fuel filter Fan/alternator/water pump belts...

  • Page 23: Maintenance Schedule

    Maintenance Maintenance Schedule Maintenance Procedure Maintenance Interval & Service Check battery fluid level Every 50 Every Every Every Every Check battery cable connections hours Service the air filter hours hours hours hours Lubricate all grease fittings Change the engine oil Check alternator fan belt tension Replace the engine oil filter Replace the air filter element...

  • Page 24: Lubrication

    Maintenance LUBRICATION CAUTION Before servicing or making adjustments to the machine, stop the engine and remove the key from the switch. The traction unit has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after Figure 20 every 50 hours of operation.

  • Page 25: General Air Cleaner Maintenance

    Maintenance GENERAL AIR CLEANER Washing Method MAINTENANCE A. Prepare a solution of the filter cleaner and water and soak the filter element about 15 minutes. Refer to directions on the filter CAUTION cleaner carton for complete information. Before servicing or making adjustments to the B.

  • Page 26: Changing The Engine Oil And Filter

    Maintenance Working from the fan side of the radiator, blow out DANGER the radiator with compressed air. Because diesel fuel is highly flammable, use caution Clean the screen and re-install. when storing or handling it. Do not smoke while filling the fuel tank. Do not fill the fuel tank while the engine is running, hot, or when th in an enclosed area.

  • Page 27: Changing Hydraulic Oil And Filter

    After that, change the hydraulic oil and nozzles that eject high-pressure hydraulic fluid. Use filter after every 800 operating hours. If the oil becomes contaminated, contact your local TORO distributor cardboard or paper to find hydraulic leaks. Hydraulic because the system must be flushed. Contaminated oil fluid escaping under pressure can penetrate your skin...

  • Page 28: Adjust Valve Clearance

    Maintenance 3. Loosen the set screw in the adjusting knob on the Using the sequence in Figure 28, torque the head flow control. bolts to 48 to 51 Nm. 4. If the center cutting unit is dropping too late, turn the Install the cylinder head cover and gasket.

  • Page 29: Battery Storage

    Either store it on the shelf on the machine. Leave the cables disconnected if stored To order replacement parts from an Authorized TORO on the machine. Store the battery in a cool atmosphere Service Dealer, supply the following information: to avoid quick deterioration of the charge in the battery.

This manual is also suitable for:

Greensmaster 3200-d

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