Toro 04384 Operator's Manual
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Toro 04384 Operator's Manual

Toro 04384 Operator's Manual

2-wheel drive traction unit
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Original Instructions (EN)
Greensmaster
Drive Traction Unit
Model No. 04384—Serial No. 313000001 and Up
Form No. 3376-183 Rev B
®
3250-D 2-Wheel
*3376-183* B

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Summary of Contents for Toro 04384

  • Page 1 Form No. 3376-183 Rev B Greensmaster ® 3250-D 2-Wheel Drive Traction Unit Model No. 04384—Serial No. 313000001 and Up *3376-183* B Register at www.Toro.com. Original Instructions (EN)

  • Page 2: Introduction

    You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.

  • Page 3: Table Of Contents

    Storing the Battery..........36 Safety ................4 Fuses ..............36 Safe Operating Practices........... 4 Drive System Maintenance .........37 Toro Mower Safety ..........5 Adjusting the Transmission for Neutral .....37 Sound Power Level ..........7 Adjusting the Transport Speed .........38 Sound Pressure Level..........7 Adjusting the Mowing Speed........38...

  • Page 4: Safety

    Safety ◊ The owner/user can prevent and is responsible for accidents or injuries occurring to himself or herself, other people, or property This machine meets or exceeds CEN standard EN 836:1997, ISO standard 5395:1990, and ANSI B71.4-2004 Preparation specifications in effect at the time of production when a rear weight kit, part no.

  • Page 5: Toro Mower Safety

    • Lightning can cause severe injury or death. If lightning The following list contains safety information specific to Toro is seen or thunder is heard in the area, do not operate products or other safety information that you must know that the machine;...

  • Page 6: Maintenance And Storage

    Raise the cutting units when driving from one work area engine. Keep everyone away. to another. • To ensure safety and accuracy, have an Authorized Toro • Do not touch the engine, muffler, or exhaust pipe while Distributor check the maximum engine speed with a the engine is running or soon after it has stopped because tachometer.

  • Page 7: Sound Power Level

    Vibration Level and accessories made by other manufacturers could be dangerous, and such use could void the product warranty. Hand-Arm Sound Power Level Measured vibration level for right hand = 0.41 m/s Measured vibration level for left hand = 0.38 m/s This unit has a guaranteed sound power level of 100 dBA, which includes an Uncertainty Value (K) of 1 dBA.
  • Page 8 93-6689 1. Warning—do not carry passengers. 93-9051 1. Read the Operator's Manual. 117–2718 93-6681 1. Cutting/dismemberment—hazard, fan-stay away from moving parts. 107–9529 1. Engine start 6. Raise the reels 11. Headlights Off 16. Throttle—slow 2. Engine preheat/on 7. High temperature override 12. Functional control lever 17.
  • Page 9 104–7729 1. Warning—read the 2. Cutting/dismemberment instructions before hazard; hand or foot—stop servicing or performing the engine and wait for maintenance. moving parts to stop. 93-8062 1. To lock the parking brake, 3. Parking brake lock press the brake pedal and the parking brake lock.
  • Page 10 Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flames, or 7. Wear eye protection; smoking. explosive gases can cause blindness and other injuries.
  • Page 11 115-8156 1. Reel height 3. 8 Blade cutting unit 5. 14 Blade cutting unit 7. Fast 2. 5 Blade cutting unit 4. 11 Blade cutting unit 6. Reel speed 8. Slow 115-8226 1. Tipping hazard—read the Operator's manual; always wear a seat belt when operating, do not remove the rollover protection system (ROPS).

  • Page 12: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Seat Mount the seat to the base Nut (5/16 inch) – No parts required Activate and charge the battery. – No parts required Install the battery.

  • Page 13: Mounting The Seat

    Media and Additional Parts Description Qty. Operator's Manual (traction unit) Read before operating the machine. Engine Operator's Manual (engine) Parts Catalog Save for future parts ordering. Operator Training Materials View before operating the machine. Pre-delivery Inspection Sheet Noise rating certificate Save to future reference.

  • Page 14: Installing The Battery

    Important: Do not add electrolyte while the higher and the temperature is at least 16° C (60° F ) battery is in the machine. You could spill it, with all cells gassing freely. causing corrosion. 6. When the battery is charged, disconnect the charger 2.

  • Page 15: Installing The Rops (Roll Over Protection Structure)

    Figure 6 1. Negative (-) 2. Positive (+) 3. Connect the black ground cable to the negative (-) post of the battery. Secure it with a wrench and coat the terminal with petroleum jelly. WARNING Incorrect battery cable routing could damage G019975 the tractor and cables causing sparks.

  • Page 16: Mounting The Front Carrier Frames

    Mounting the Front Carrier Adjusting the Carrier Frame Frames Rollers No Parts Required Parts needed for this procedure: Carrier frame Procedure Spacer 1. Position the machine on a level surface and lower the Bolt (1/2 inch x 3-1/4 inch) cutting unit carrier frames to the floor. Locknut (1/2 inch) 2.

  • Page 17: Installing The Cutting Units

    (120° F), or using it for heavy-duty use (mowing other than greens, such as fairways or verticutting), install a Hydraulic Oil Cooler Kit, Part No. 104–7701, to the machine. Installing the Cutting Units Parts needed for this procedure: Offset lift hook (Refer to the Cutting Unit Operators Manual for the Installation Instructions) Screw (supplied with the cutting unit) Bolt (#10 x 5/8 inch)

  • Page 18: Adjusting The Transport Height

    counterclockwise until the flanges are encircling the studs (Figure 11). 9. Tighten the mounting bolts (Figure 11). Adjusting the Transport Height No Parts Required Procedure Figure 13 Check the transport height (Figure 13 & Figure 14) and adjust, if required. 1.

  • Page 19: Adding Rear Ballast

    Product Overview (Figure 12, Figure 13, and Figure 14). Rotate the screw outward to raise and inward to lower. Tighten the jam nut after the proper height is obtained. Controls 8. Rotate the transport plate until it locks the pull frame. Tighten the screws.

  • Page 20: Hour Meter

    Hour Meter brakes actuated for parking. Disengage it by pressing the brake pedal. Form the habit of locking the parking brake The hour meter (Figure 17) indicates the total hours the before you leave the machine. Lock the parking brake any machine has operated.
  • Page 21 Backlap Lever Fuel Shut-Off Valve Use the backlap lever (Figure 18) in conjunction with the Close the fuel shut-off valve (Figure 20), under the fuel tank, raise/lower mow control lever and the reel speed control for when storing or transporting the machine on a truck or trailer. backlapping the reels.

  • Page 22: Specifications

    Contact your Authorized Service Dealer or Use high-quality engine oil that meets the following Distributor or go to www.Toro.com for a list of all approved specifications: attachments and accessories.

  • Page 23: Filling The Fuel Tank

    Important: Check the level of oil every 8 operating between the oil fill device and the oil fill hole in the valve cover as shown in Figure 21. This clearance hours or daily. Change the oil and filter initially is necessary to permit venting when filling, which after the first 50 hours of operation, thereafter prevents oil from overrunning into breather.

  • Page 24: Checking The Cooling System

    • The blended fuel composition should meet ASTM D975 or EN590. • Painted surfaces may be damaged by biodiesel blends. • Use B5 (biodiesel content of 5%) or lesser blends in cold weather • Monitor seals, hoses, gaskets in contact with fuel as they may be degraded over time.

  • Page 25: Checking The Hydraulic Fluid Level

    Toro Premium All Season Hydraulic Fluid (Available in 5 Checking the Hydraulic Fluid Level gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) 1. Position the machine on a level surface. Make sure the machine has cooled down so the oil is cold.

  • Page 26: Draining Water From The Fuel Filter

    Figure 27 1. Fuel filter Figure 26 1. Hydraulic reservoir 2. Screen Checking the Tire Pressure 3. If the fluid level is low, slowly fill the reservoir with the Vary the tire pressure for the front wheels, depending appropriate hydraulic fluid until the level reaches the upon your turf conditions, from a minimum of 55 kPa to a bottom of the screen.

  • Page 27: Starting And Stopping The Machine

    performance closely so that minor difficulties, which could shut the engine off (see Stopping in Starting and lead to major problems, are noted and can be corrected. Stopping the Engine) and wait for all moving parts Inspect the machine frequently during break-in for signs of to stop.

  • Page 28: Setting The Reel Speed

    2. Sit on the seat, move the traction pedal to Neutral, move the functional control lever to Neutral, and engage the parking brake. Move the functional control lever to mow or transport and try to start the engine. The engine should not crank, which means that the interlock system is operating correctly.

  • Page 29: Training Period

    timing necessary to minimize the cleanup mowing operation. 3. Overlap a minimal amount with the previous cut on return passes. To assist in maintaining a straight line across the green and keep the machine an equal distance from the edge of the previous cut, establish an imaginary sight line approximately 1.8 to 3 m (6 to 10 ft) ahead of the machine to the edge of the uncut portion of the green (Figure 30 and Figure 31).

  • Page 30: Transport Operation

    Towing the Machine In case of an emergency the machine can be towed for a short distance 400 m (less than 1/4 mile). However, Toro does not recommend this as standard procedure.

  • Page 31: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Check the torque of the wheel nuts. After the first hour • Check the tension on the alternator belt. After the first 8 hours •...

  • Page 32: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the instrument operation Check the brake operation. Check the fuel filter/water separator.

  • Page 33: Lubrication

    Lubrication The machine has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation. Lubricate fittings immediately after every washing, regardless of the interval listed.

  • Page 34: Engine Maintenance

    Engine Maintenance 4. Clean the dirt ejection port located in the removable cover. Remove the rubber outlet valve from the cover, clean the cavity and replace the outlet valve. Servicing the Air Cleaner 5. Install the cover orienting the rubber outlet valve in a downward position –...

  • Page 35: Fuel System Maintenance

    Fuel System 6. Lubricate the gasket on the filter canister with clean oil. 7. Install the filter canister by hand until the gasket Maintenance contacts the mounting surface, then rotate an additional 1/2 turn. Fuel Filter 8. Tighten the drain plug on the bottom of the filter canister and open the fuel shut off valve.

  • Page 36: Electrical System Maintenance

    Electrical System WARNING Maintenance Battery terminals or metal tools could short against metal tractor components causing sparks. Sparks can cause the battery gasses to explode, resulting Servicing the Battery in personal injury. • When removing or installing the battery, do not allow the battery terminals to touch any metal WARNING parts of the tractor.

  • Page 37: Drive System Maintenance

    Drive System Maintenance Adjusting the Transmission for Neutral If the machine creeps when the traction control pedal is in the neutral position, the neutral return mechanism must be adjusted. 1. Block up under the frame so that one of the front wheels is off of the floor.

  • Page 38: Adjusting The Transport Speed

    E. From each side of the bulkhead, tighten the locknuts evenly, securing the traction cable to the bulkhead (Figure 42). Do not twist the cable. Note: If cable tension exists when the functional control lever is in neutral, the machine may creep when the lever is moved to the Mow or Transport position.

  • Page 39: Cooling System Maintenance

    Brake Maintenance Cooling System Maintenance Adjusting the Brakes Cleaning the Radiator Screen Service Interval: Yearly A brake adjustment rod is located on each side of the machine To prevent the system from overheating, the radiator screen so that the brakes can be equally adjusted. Adjust the brakes and radiator must be kept clean.

  • Page 40: Belt Maintenance

    Belt Maintenance Controls System Maintenance Adjusting the Alternator Belt Adjusting the Cutting Unit Service Interval: After the first 8 hours Lift/Drop Make sure the belt is properly tensioned to ensure proper operation of the machine and prevent unnecessary wear. The cutting unit lift/drop circuit is equipped with a flow 1.
  • Page 41 1. Position the machine on a level surface, lower the compound off of the cutting units. Adjust cutting unit cutting units, stop the engine, engage the parking brake. reel to bedknife as needed. Move the cutting unit reel speed control to the desired mowing position. 2.

  • Page 42: Hydraulic System Maintenance

    Every 800 hours and fittings are tight before applying pressure to the hydraulic system. If the oil becomes contaminated, contact your local Toro distributor because the system must be flushed. Contaminated • Keep your body and hands away from pin oil looks milky or black when compared to clean oil.

  • Page 43: Storage

    Storage If you wish to store the machine for a long period of time, the following steps should be performed prior to storage: 1. Remove accumulations of dirt and old grass clippings. Sharpen the reels and bedknives, if necessary; refer to the Cutting Unit Operator's Manual.

  • Page 44: Schematics

    Schematics Electrical Schematic (Rev. B)
  • Page 45 Hydraulic Schematic (Rev. B)
  • Page 46 Notes:...
  • Page 47 Notes:...

  • Page 48: The Toro Total Coverage Guarantee

    Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

Greensmaster 3250-d

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