Differential Gear Assembly Removal And - Suzuki 2006 SX4 Service Manual

Available differential side bearing shim
thickness (Thickness: Identification)
1.00 mm (0.039 in.): 21
1.05 mm (0.041 in.): 22
1.10 mm (0.043 in.): 23
1.15 mm (0.045 in.): 24
1.20 mm (0.047 in.): 25
1.25 mm (0.049 in.): 26
1.30 mm (0.051 in.): 27
1.33 mm (0.052 in.): 28
1.36 mm (0.053 in.): 29
1.39 mm (0.054 in.): 30
1.42 mm (0.055 in.): 31
1.45 mm (0.057 in.): 32
Differential Gear Thrust Play
1) Hold differential assembly with soft jawed vice and
set special tools as shown.
Special tool
(A): 09900–20607
(B): 09900–20701
2) Measure differential gear thrust play. If thrust play
exceeds specified value, replace differential
assembly.
Differential gear thrust play
Standard: 0.05 – 0.20 mm (0.0024 – 0.0087 in.)
1.48 mm (0.058 in.): 33
1.51 mm (0.059 in.): 34
1.54 mm (0.060 in.): 35
1.57 mm (0.061 in.): 36
1.60 mm (0.062 in.): 37
1.65 mm (0.064 in.): 38
1.70 mm (0.066 in.): 39
1.75 mm (0.068 in.): 40
1.80 mm (0.070 in.): 41
1.85 mm (0.072 in.): 42
1.90 mm (0.074 in.): 43
I2RH01510224-01
Automatic Transmission/Transaxle:

Differential Gear Assembly Removal and

Installation
Removal
Final gear
1) Unclamp 4 final gear bolt lock plates (1).
2) Remove 8 bolts and 4 final gear bolt lock plates.
NOTE
Don't reuse lock plates.
3) Remove final gear (2).
Installation
Bearing outer race
1) Install differential side right bearing race (1) and shim
(2) to transaxle case (3), using special tool.
Special tool
(A): 09924–07710
(A)
2
5A-127
S6RW0C5106066
1
2
I4RH01510182-01
1
3
I4RH01510187-01