Manual Transaxle Unit Dismounting And Remounting - Suzuki 2006 SX4 Service Manual

Manual Transaxle Unit Dismounting and
Remounting
Dismounting
1) Drain coolant.
2) Remove battery and tray with ECM.
3) Remove air cleaner case and resonator.
4) Remove clutch fluid pipe referring to "Clutch Fluid
Pipe Removal and Installation in Section 5C".
5) Disconnect back up light switch coupler and undo
wiring harness clamps.
6) Disconnect gear shift and gear select control cables
(1) from transaxle.
7) Remove earth cable from transaxle.
8) Remove water inlet pipe.
9) Remove starting motor referring to "Starting Motor
Dismounting and Remounting in Section 1I".
10) Remove transaxle to engine bolt (1) and nut (2) of
upper side.
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11) Drain transaxle oil and transfer oil (4WD model).
12) Remove engine under covers.
13) Remove drive shaft assembly and center shaft
referring to "Front Drive Shaft Assembly Removal
and Installation in Section 3A".
14) Remove exhaust No.1 and No.2 pipes referring to
"Exhaust Pipe and Muffler Removal and Installation
in Section 1K".
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Manual Transmission/Transaxle:
15) For 2WD model, remove front suspension frame,
engine front mounting member and engine mounting
member referring to "Front Suspension Frame,
Stabilizer Bar and/or Bushing Removal and
Installation (2WD Model) in Section 2B" and "Engine
Mountings Components in Section 1D".
16) For 4WD model, remove transfer, engine front
mounting member and engine mounting member
referring to "Transfer Dismounting and Remounting
in Section 3C" and "Engine Mountings Components
in Section 1D".
17) Support transaxle with transmission jack.
18) Remove left mounting and left mounting bracket
referring to "Engine Mountings Components in
Section 1D".
19) Remove stiffener bolts (2), transaxle to engine bolt
(1) and nut of lower side, and then lower transaxle.
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Remounting
CAUTION
!
• Care should be taken not to scratch oil
seal lip with drive shaft while raising
transaxle.
• Do not hit drive shaft joint with hammer
when installing it into differential gear.
Reverse dismounting procedure for remounting of
transaxle, noting the following points.
• Tighten each bolts and nuts to specified torque
referring to "Manual Transaxle Unit Components" and
"Engine Mountings Components in Section 1D".
• Set each clamp for wiring securely.
• Fill transaxle oil and transfer oil referring to "Manual
Transaxle Oil Change" and "Transfer Oil Change in
Section 3C".
• Connect battery and check function of engine, clutch
and transaxle.
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