Honeywell LMB HYPER 120-03 Component Maintenance Manual With Illustrated Parts List
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Honeywell LMB HYPER 120-03 Component Maintenance Manual With Illustrated Parts List

Honeywell LMB HYPER 120-03 Component Maintenance Manual With Illustrated Parts List

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COMPONENT MAINTENANCE MANUAL
COMPONENT MAINTENANCE MANUAL
WITH
ILLUSTRATED PARTS LIST
FAN HYPER 120-03
Part Number
00001059 Amdt B
00001059 Amdt C
LMB-Honeywell Aerospace
(F0649)
36, Avenue Marie & Pierre Curie
19360 MALEMORT - FRANCE
Phone: +33 (0)5.55.92.16.33
Fax: +33 (0)5.55.92.19.00
TP1
21-22-91
Revision No. 0
Initial Issue: Dec 15/06
Dec 15/06
The document reference is online, please check the correspondence between the online documentation and the printed version.

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  • Page 1 COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST FAN HYPER 120-03 Part Number 00001059 Amdt B 00001059 Amdt C LMB-Honeywell Aerospace (F0649) 36, Avenue Marie & Pierre Curie 19360 MALEMORT - FRANCE Phone: +33 (0)5.55.92.16.33 Fax: +33 (0)5.55.92.19.00 21-22-91 Revision No. 0...
  • Page 2 COMPONENT MAINTENANCE MANUAL (Document Reference DP CMM 078 PF 0005 ) Copyright ©2006 L.M.B SA This document is given in confidence and may not be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of L.M.B SA.
  • Page 3 COMPONENT MAINTENANCE MANUAL 00001059 LMB-Honeywell Aerospace (F0649) 36, Avenue Marie & Pierre Curie 19360 MALEMORT - FRANCE Phone: +33 (0)5.55.92.16.33 Fax: +33 (0)5.55.92.19.00 TRANSMITTAL LETTER The basic issue, dated Dec 15/06 is attached. It gives a description of and the instructions for all components held by each operator.
  • Page 4 COMPONENT MAINTENANCE MANUAL 00001059 This page intentionally left blank. 21-22-91 Page 2 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 5 COMPONENT MAINTENANCE MANUAL 00001059 HIGHLIGHTS Revision No.0 - Dec 15/06 Pages which have been added, revised or deleted are outlined below together with the Highlights of the Revision. LOCATIONS DESIGNATION DESCRIPTION OF CHANGE HLTS 21-22-91 Page 1 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 6 COMPONENT MAINTENANCE MANUAL 00001059 This page intentionally left blank. HLTS 21-22-91 Page 2 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 7 COMPONENT MAINTENANCE MANUAL 00001059 RECORD OF REVISIONS INSERTED INSERTED REV. ISSUE REV. ISSUE DATE DATE DATE DATE 21-22-91 Page 1 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 8 COMPONENT MAINTENANCE MANUAL 00001059 This page intentionally left blank. 21-22-91 Page 2 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 9 COMPONENT MAINTENANCE MANUAL 00001059 RECORD OF TEMPORARY REVISIONS INSERTED REMOVED TEMP REV. ISSUE PAGE No. DATE DATE DATE 21-22-91 Page 1 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 10 COMPONENT MAINTENANCE MANUAL 00001059 This page intentionally left blank. 21-22-91 Page 2 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 11 COMPONENT MAINTENANCE MANUAL 00001059 SERVICE BULLETIN SERVICE BULLETIN INCORPORATION INTO CMM TITLE Number Date 21-22-91 Page 1 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 12 COMPONENT MAINTENANCE MANUAL 00001059 This page intentionally left blank. 21-22-91 Page 2 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 13 COMPONENT MAINTENANCE MANUAL 00001059 LIST OF EFFECTIVE PAGES SUBJECT PAGE DATE SUBJECT PAGE DATE TITLE PAGE Dec 15/06 Dec 15/06 Dec 15/06 Dec 15/06 Dec 15/06 Dec 15/06 RECORD OF REVISIONS Dec 15/06 Dec 15/06 TESTING AND FAULT ISOLATION 2 Blank Dec 15/06 1001 Dec 15/06 RECORD OF TEMPORARY REVISIONS...
  • Page 14 COMPONENT MAINTENANCE MANUAL 00001059 LIST OF EFFECTIVE PAGES (Continued) SUBJECT PAGE DATE SUBJECT PAGE DATE 4008 Dec 15/06 9006 Blank Dec 15/06 4009 Dec 15/06 STORAGE (INCLUDING TRANSPORTATION) 4010 Dec 15/06 4011 Dec 15/06 15001 Dec 15/06 4012 Blank Dec 15/06 15002 Dec 15/06 INSPECTION/CHECK...

  • Page 15: Table Of Contents

    COMPONENT MAINTENANCE MANUAL 00001059 LIST OF EFFECTIVE PAGES (Continued) SUBJECT PAGE DATE SUBJECT PAGE DATE 10023 Dec 15/06 10024 Dec 15/06 10025 Dec 15/06 10026 Dec 15/06 10027 Dec 15/06 10028 Blank Dec 15/06 21-22-91 Page 3 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.

  • Page 16: Dec 15/06

    COMPONENT MAINTENANCE MANUAL 00001059 This page intentionally left blank. 21-22-91 Page 4 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.

  • Page 17: Dec 15/06

    COMPONENT MAINTENANCE MANUAL 00001059 TABLE OF CONTENTS PAGE INTRODUCTION ..........................INTRO 1 Introduction ..........................INTRO 1 General ..........................INTRO 1 How to Use the Manual ...................... INTRO 1 C. Related Publications ......................INTRO 1 D. CMM Page Blocks ......................INTRO 2 Measurements ........................

  • Page 18: Dec 15/06

    COMPONENT MAINTENANCE MANUAL 00001059 TABLE OF CONTENTS (Continued) PAGE Disassembly of the Fan Hyper 120-03 ..................3001 Reason for the Job ......................3001 Job Set-up Information ....................... 3001 C. Job Set-up .......................... 3001 D. Procedure .......................... 3001 Close-up ..........................3006 CLEANING ............................
  • Page 19 COMPONENT MAINTENANCE MANUAL 00001059 TABLE OF CONTENTS (Continued) PAGE Procedure 4: Cleaning of Parts with Alcohol-Based Cleaning Agent ........4011 Reason for the Job ......................4011 Job Set-up Information ....................... 4011 C. Job Set-up .......................... 4011 D. Procedure .......................... 4011 Close-up ..........................

  • Page 20: Dec 15/06

    COMPONENT MAINTENANCE MANUAL 00001059 TABLE OF CONTENTS (Continued) PAGE Storage ............................15001 Reason for the Job ......................15001 Job Set-up Information ....................... 15001 C. Job Set-up .......................... 15001 D. Procedure .......................... 15001 Close-up ..........................15002 APPENDIX A ............................ Acceptance Test Repair Data Sheet (ATRDS) ................Test Procedure ........................
  • Page 21 COMPONENT MAINTENANCE MANUAL 00001059 LIST OF ILLUSTRATIONS FIGURE TITLE PAGE GENERAL DESCRIPTION ..................OVERALL DIMENSIONS ................... DETAILED DESCRIPTION ..................1001 TEST SET-UP ......................1007 1002 TEST SET-UP ......................1008 1003 TEST SET-UP ......................1009 1004 TEST SET-UP ......................1010 1005 TEST SET-UP ......................
  • Page 22 COMPONENT MAINTENANCE MANUAL 00001059 This page intentionally left blank. 21-22-91 Page 2 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.

  • Page 23: Introduction

    COMPONENT MAINTENANCE MANUAL 00001059 INTRODUCTION TASK 21-22-91-871-801-A01 Introduction General This component maintenance manual (CMM) agrees with the Air Transport Association (ATA) iSpec 2200, and it is written in AECMA Simplified English (European Association of Aerospace Industries). This CMM gives the procedures necessary to do easy checks and replacement of parts and components.

  • Page 24: Intro

    COMPONENT MAINTENANCE MANUAL 00001059 List of Approved Repairers (LOAR) The issuer of this CMM is L.M.B-Honeywell Aerospace. This document is in the appendix of this CMM. D. CMM Page Blocks The information for each component in the CMM is divided into specific Page Blocks. Each Page Block has its own specified subject matter and its own specified page numbering.

  • Page 25: Intro

    COMPONENT MAINTENANCE MANUAL 00001059 Testing and Fault Isolation It contains special tests and procedures which you must do to find the condition of a component. The general test procedure is given in the FAULT ISOLATION TABLE. For each test, this table refers to a special procedure which gives all the parameters which you must set.
  • Page 26 COMPONENT MAINTENANCE MANUAL 00001059 Do all the inspections/checks on the cleaned parts. Repair This Page Block contains the full repair procedures and specifications which are necessary to repair a worn or damaged part. As specified in the INSPECTION/CHECK section, you must reject the defective parts if the document does not give a repair procedure.

  • Page 27: Measurements

    COMPONENT MAINTENANCE MANUAL 00001059 (11) Special Tools, Fixtures, Equipment and Consumables This Page Block shows all the special tools, the fixtures, the equipment and the consumables which are necessary to do the maintenance actions which are given in the other page blocks. All the items shown are identified in this manual by a standard code number: Txx for Tools, Fixtures and Equipment and Mxx for Consumable Materials.

  • Page 28: Units Of Measure

    COMPONENT MAINTENANCE MANUAL 00001059 Units of Measure S.I. Units Ampere daN.m Decanewton meter Gram g/min Gram per minute g/mm Gram per millimeter Gram per second Hertz l/min Liter per minute Liter per hour mbar Millibar Minute m³ Cubic meter Newton Newton meter Liter in standard conditions: Temperature = 0 °C (32 °F) Pressure = 1013.2 hPa (14.691 psi)

  • Page 29: Measurement Conversion Table

    COMPONENT MAINTENANCE MANUAL 00001059 Foot Grain gr/lb Grain per pound Inch Pound lb/min Pound per minute lbf.in Pound force inch Ounce Pound per square inch psia Absolute pressure in pounds per square inch psig Relative pressure in pounds per square inch °F Degree Fahrenheit Multiplying Prefixes...
  • Page 30 COMPONENT MAINTENANCE MANUAL 00001059 0.2248 lbf 0.0353 oz 1 kg 2.2046 lb 1 kg/min 2.2046 lb/min 0.2642 gal (u.s.) 0.0353 cu.ft 1 l/min 0.2642 gal(u.s.)/min 1 l/min 0.0353 cu.ft/min 1 mm 0.0394 in 1 N.m 8.8507 Lbf.in 1 N.m 0.7376 Lbf.ft From U.S.

  • Page 31: Temperature Conversion Table

    COMPONENT MAINTENANCE MANUAL 00001059 H. Temperature Conversion Table SI MEASUREMENT Degrees Celsius U.S. STANDARD SYSTEM Degrees (°C) Fahrenheit (°F) Degrees °C = (°F - 32) x 0.5555 Degrees °F = (°C x 1.8000) + 32 Abbreviations abs. Absolute Air Transport Association of America Component Maintenance Manual dia.

  • Page 32: Intro

    COMPONENT MAINTENANCE MANUAL 00001059 Volt alternating current Volt direct current Percent Geometric Tolerances Symbols The symbols agree with the NFE04-552, NFE05-016 and ISO1101 specifications. Verifications The functions (tasks) which are given in this manual were verified by simulation. This component maintenance manual is "shop verified" after all the functions (tasks) are actually done on the equipment.

  • Page 33: Description

    An administrative label located on the housing of the fan gives the technical informations, the part numbers of the system manufacturer EUROCOPTER and of the equipment manufacturer LMB HONEYWELL AEROSPACE. – EUROCOPTER part number: ECF 704A42130046 – LMB HONEYWELL AEROSPACE part number: 00001059 Characteristics Mechanical Characteristics: – Length: 240 mm (9.49 in) –...
  • Page 34 COMPONENT MAINTENANCE MANUAL 00001059 GENERAL DESCRIPTION Figure 1/GRAPHIC 21-22-91-991-001-A01 21-22-91 Page 2 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 35 COMPONENT MAINTENANCE MANUAL 00001059 OVERALL DIMENSIONS Figure 2/GRAPHIC 21-22-91-991-002-A01 21-22-91 Page 3 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 36 COMPONENT MAINTENANCE MANUAL 00001059 Operational Characteristics: Rotation speed: between 8000 and 8600 rpm at low speed and between 12500 and 13100 rpm at high speed. Air flow: 120 l/s at 0,12 psi at low speed, 200 l/s at 0,27 psi at high speed. C.
  • Page 37 COMPONENT MAINTENANCE MANUAL 00001059 SIGNAL + 28 VDC NOT CONNECTED 0 VDC NOT CONNECTED A command and fault signals connector (01-130): SIGNAL LOW SPEED HIGH SPEED NOT CONNECTED ON/OFF FAULT SIGNAL FAULT SIGNAL 21-22-91 Page 5 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.

  • Page 38: Detailed Description

    COMPONENT MAINTENANCE MANUAL 00001059 STATOR FILTER BOARD ROTOR DETECTION BOARD IMPELLER COVER CONTROL BOARD HOUSING ASSEMBLY POWER BOARD BALL BEARINGS DETAILED DESCRIPTION (Sheet 1 of 2) Figure 3/GRAPHIC 21-22-91-991-003-A01 21-22-91 Page 6 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 39 COMPONENT MAINTENANCE MANUAL 00001059 DETAILED DESCRIPTION (Sheet 2 of 2) Figure 3/GRAPHIC 21-22-91-991-003-A01 21-22-91 Page 7 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.

  • Page 40: Operation

    COMPONENT MAINTENANCE MANUAL 00001059 TASK 21-22-91-873-801-A01 Operation General Operation The HYPER 120-03 fan is a dual speed brushless electric fan 28 VDC - 32 A - 12800 ± 300 RPM / 9 ± 1,5 A - 8300 ± 300 RPM. The movement of the impeller located in the fan generates the airflow.

  • Page 41: Dec 15/06

    COMPONENT MAINTENANCE MANUAL 00001059 TESTING AND FAULT ISOLATION TASK 21-22-91-700-801-A01 Testing Procedure Reason for the Job WARNING: PRIOR TO THE BEGINNING OF THE TESTS, ATTACH THE FAN ON A TEST BENCH EQUIPPED WITH A PROTECTIVE COVER. WARNING: BE CAREFUL OF DANGEROUS VOLTAGES DURING THE TESTS. WARNING: THE FAN HAS AN HIGH SOUND LEVEL.

  • Page 42: Job Set-Up

    COMPONENT MAINTENANCE MANUAL 00001059 Energy Sources DESIGNATION CHARACTERISTICS 28 VDC SUPPLY SODILEC TYPE SDR/TH 60 V 65 A OR EQUIVALENT Referenced Information REFERENCE PAGE DESIGNATION BLOCK GRAPHIC-21-22-91-991-004-A01 1000 FIGURE 1001 GRAPHIC-21-22-91-991-005-A01 1000 FIGURE 1002 GRAPHIC-21-22-91-991-006-A01 1000 FIGURE 1003 GRAPHIC-21-22-91-991-007-A01 1000 FIGURE 1004 GRAPHIC-21-22-91-991-008-A01 1000...
  • Page 43 COMPONENT MAINTENANCE MANUAL 00001059 Supply the fan under 28 VDC. On the test lead (T01), set the power switch to the ON position. Make sure that the fan starts. On the test lead (T01), set the power switch to the OFF position. Make sure that the fan stops.
  • Page 44 COMPONENT MAINTENANCE MANUAL 00001059 Disconnect the test lead (T01) from the fan. SUBTASK 21-22-91-750-005-A01 Free Delivery Test at Low Speed (Ref. Fig. 1004) Attach the fan on the test bench (T02). Connect the fan to the test lead (T01). Supply the fan under 28 VDC. On the test lead (T01), set the power switch to the ON position and the speed selection switch to the low speed position.
  • Page 45 COMPONENT MAINTENANCE MANUAL 00001059 SUBTASK 21-22-91-720-001-A01 Operational Test at Low Speed (Ref. Fig. 1005) Install the fan on the AMCA aeraulic test bench: – Ambient temperature: +15 °C to +40 °C – Pressure: Altitude of the point below 1000 ft –...

  • Page 46: Close-Up

    COMPONENT MAINTENANCE MANUAL 00001059 Disconnect the test lead (T01) from the fan. SUBTASK 21-22-91-750-007-A01 Sound Pressure Level Test (Ref. Fig. 1002) Attach the fan on the test bench (T02). Connect the fan to the test lead (T01). Supply the fan under 28 VDC. On the test lead (T01), set the power switch to the ON position and the speed selection switch to the high speed position.
  • Page 47 COMPONENT MAINTENANCE MANUAL 00001059 TEST SET-UP Figure 1001/GRAPHIC 21-22-91-991-004-A01 21-22-91 Page 1007 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 48 COMPONENT MAINTENANCE MANUAL 00001059 TEST SET-UP Figure 1002/GRAPHIC 21-22-91-991-005-A01 21-22-91 Page 1008 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 49 COMPONENT MAINTENANCE MANUAL 00001059 TEST SET-UP Figure 1003/GRAPHIC 21-22-91-991-006-A01 21-22-91 Page 1009 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 50 COMPONENT MAINTENANCE MANUAL 00001059 TEST SET-UP Figure 1004/GRAPHIC 21-22-91-991-007-A01 21-22-91 Page 1010 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 51 COMPONENT MAINTENANCE MANUAL 00001059 TEST SET-UP Figure 1005/GRAPHIC 21-22-91-991-008-A01 21-22-91 Page 1011 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 52 COMPONENT MAINTENANCE MANUAL 00001059 This page intentionally left blank. 21-22-91 Page 1012 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.

  • Page 53: Fault Isolation

    COMPONENT MAINTENANCE MANUAL 00001059 TASK 21-22-91-810-001-A01 Fault Isolation Reason for the Job Self-explanatory Job Set-up Information Referenced Information REFERENCE PAGE DESIGNATION BLOCK SUBTASK-21-22-91-750-001-A01 1000 INSULATION RESISTANCE TEST 1000 SUBTASK-21-22-91-750-002-A01 ON/OFF COMMAND TEST SUBTASK-21-22-91-750-003-A01 1000 HIGH SPEED & LOW SPEED SELECTION TEST SUBTASK-21-22-91-750-004-A01 1000...

  • Page 54: Job Set-Up

    COMPONENT MAINTENANCE MANUAL 00001059 REFERENCE PAGE DESIGNATION BLOCK SUBTASK-21-22-91-430-001-A01 7000 ASSEMBLY OF THE DETECTION ROTOR (01-480) AND OF THE DETECTION BOARD (01-450) 7000 SUBTASK-21-22-91-440-001-A01 ASSEMBLY OF THE FILTER S/A (01-160) SUBTASK-21-22-91-820-001-A01 7000 ADJUSTMENT OF THE DETECTION BOARD POSITION (01-450) C. Job Set-up Not applicable 21-22-91 Page 1014...

  • Page 55: Fault Isolation Procedure

    COMPONENT MAINTENANCE MANUAL 00001059 D. Fault Isolation Procedure DEFECT POSSIBLE CAUSE CORRECTION 1. Insulation Resistance Test (Ref. SUBTASK 21-22-91-750-001-A01) Insulation Test Incorrect insulation between the Replace the detection board (01-450). R < 10 megohms mechanical ground and the detection Remove the detection board board (01-450).
  • Page 56 COMPONENT MAINTENANCE MANUAL 00001059 DEFECT POSSIBLE CAUSE CORRECTION 2. ON/OFF Command Test (Ref. SUBTASK 21-22-91-750-002-A01) The motor does not Make sure that the motor is supplied Incorrect connection of the 28 V power start. with 28 V. supply. Make sure that the connectors (01-100) and (01-130) are correctly connected.
  • Page 57 COMPONENT MAINTENANCE MANUAL 00001059 DEFECT POSSIBLE CAUSE CORRECTION 3. High Speed & Low Speed Selection Test (Ref. SUBTASK 21-22-91-750-003-A01) The fan does not The electronic boards are defective. Replace the power board (01-370). operate at the Remove the power board selected speed.
  • Page 58 COMPONENT MAINTENANCE MANUAL 00001059 DEFECT POSSIBLE CAUSE CORRECTION 4. Start-up Current Test (Ref. SUBTASK 21-22-91-750-004-A01) Start-up input The impeller (01-010) is jammed Disassemble the fan completely current > 40 A to find the defective part (Ref. DISASSEMBLY). Replace the defective part. Assemble the fan (Ref.
  • Page 59 COMPONENT MAINTENANCE MANUAL 00001059 DEFECT POSSIBLE CAUSE CORRECTION 5. Free Delivery and Operational Tests (Ref. SUBTASK 21-22-91-750-005-A01) (Ref. SUBTASK 21-22-91-750-006-A01) (Ref. SUBTASK 21-22-91-720-001-A01) (Ref. SUBTASK 21-22-91-720-002-A01) The motor does not Make sure that the motor is supplied Incorrect connection of the 28 V power start.

  • Page 60: Close-Up

    COMPONENT MAINTENANCE MANUAL 00001059 DEFECT POSSIBLE CAUSE CORRECTION The motor turns less The adjustment of the detection board Adjust the position of the detection than one round then (01-450) is not correct. board (01-450) (Ref. SUBTASK stops. 21-22-91-820-001-A01). The electronic boards are defective. Replace the power board (01-370).

  • Page 61: Electrical Block Diagram

    COMPONENT MAINTENANCE MANUAL 00001059 SCHEMATIC AND WIRING DIAGRAMS TASK 21-22-91-800-803-A01 Electrical block diagram Reason for the Job Self-explanatory Job Set-up Information Not applicable C. Job Set-up Not applicable D. Procedure See next page. Close-up Not applicable 21-22-91 Page 2001 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 62 COMPONENT MAINTENANCE MANUAL 00001059 POWER BOARD EMC FILTER BOARD DETECTION BOARD + 28 VDC + 28 VF COMMON BRUSH- MODE AND LINEAR LESS DC VOLTAGE DC/DC DIFFERENTIAL MOTOR INVERTER SENSOR MODE CONVERTER FILTERS 0 VDC HALL EFFECT SENSORS ON/OFF 0 VF DRIVER SHUNTS SPEED...

  • Page 63: Disassembly

    COMPONENT MAINTENANCE MANUAL 00001059 DISASSEMBLY TASK 21-22-91-000-801-A01 Disassembly of the Fan Hyper 120-03 Reason for the Job Self-explanatory Job Set-up Information Tools, Fixtures and Equipment Standard Tools REFERENCE DESIGNATION ASTRO TOOL M81969/14-02 CONTACTS EXTRACTION TOOL ASTRO TOOL M81969/14-10 CONTACTS EXTRACTION TOOL STANDARD HOT AIR GUN M3 P52 A1-50...
  • Page 64 COMPONENT MAINTENANCE MANUAL 00001059 SUBTASK 21-22-91-010-002-a01 Removal of the Cover (01-040) (Ref. IPL Fig. 01) Remove the four screws (01-110) and the four washers (01-120) from the connector (01-100). Remove the four screws (01-140) and the four washers (01-150) from the connector (01-130).
  • Page 65 COMPONENT MAINTENANCE MANUAL 00001059 Remove the filter board (01-170B). SUBTASK 21-22-91-010-003-A01 For PNR 00001059 Amdt B Removal of the Control Board (01-330A) (Ref. IPL Fig. 01) CAUTION: THERE IS ELECTRONIC MATERIAL UNDER THE COVER (01-280A), DO NOT HEAT IT TOO MUCH. Heat the cover (01-280A) with an hot air gun and remove it.
  • Page 66 COMPONENT MAINTENANCE MANUAL 00001059 Remove the control board (01-330B) from the control board support (01-320B). SUBTASK 21-22-91-010-004-A01 For PNR 00001059 Amdt B Removal of the Power Board (01-370) (Ref. IPL Fig. 01) Unsolder the thirteen wires on the power board (01-370). Remove the Power S/A (01-360A).
  • Page 67 COMPONENT MAINTENANCE MANUAL 00001059 Remove the power board (01-370) and the six insulators (01-420) from the drain (01-430B). Remove the two screws (01-250) and the two washers (01-260). Remove the grommet (01-240). Install two nuts similar to (01-300) on the end of the tie rods (01-440). Heat the tie rods (01-440) with a hot air gun close to the equipped housing (01-640) until you can unlock them.

  • Page 68: Close-Up

    COMPONENT MAINTENANCE MANUAL 00001059 Remove the two bearings (01-590) from the rotor (01-630) with an extractor. Remove the inner front flange (01-600). Close-up Not applicable 21-22-91 Page 3006 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.

  • Page 69: Cleaning

    COMPONENT MAINTENANCE MANUAL 00001059 CLEANING TASK 21-22-91-100-801-A01 External Cleaning of a Unit Reason for the Job WARNING: – DO NOT BREATHE THE FUMES. THE SOLVENTS ARE DANGEROUS. – USE EYE PROTECTION. DO NOT LET THE SOLVENTS TOUCH YOUR SKIN. – CLEAN THE PARTS IN A ROOM WHERE AIRFLOW IS SUFFICIENT. –...

  • Page 70: Cleaning Of A Sub-Assembly

    COMPONENT MAINTENANCE MANUAL 00001059 TASK 21-22-91-100-802-A01 Cleaning of a Sub-Assembly Reason for the Job WARNING: – DO NOT BREATHE THE FUMES. THE SOLVENTS ARE DANGEROUS. – USE EYE PROTECTION. DO NOT LET THE SOLVENTS TOUCH YOUR SKIN. – CLEAN THE PARTS IN A ROOM WHERE AIRFLOW IS SUFFICIENT. –...

  • Page 71: Cleaning Of Component Parts

    COMPONENT MAINTENANCE MANUAL 00001059 TASK 21-22-91-100-803-A01 Cleaning of Component Parts Reason for the Job WARNING: – DO NOT BREATHE THE FUMES. THE SOLVENTS ARE DANGEROUS. – USE EYE PROTECTION. DO NOT LET THE SOLVENTS TOUCH YOUR SKIN. – CLEAN THE PARTS IN A ROOM WHERE AIRFLOW IS SUFFICIENT. –...

  • Page 72: Dec 15/06

    COMPONENT MAINTENANCE MANUAL 00001059 TASK 21-22-91-100-804-A01 Cleaning Method Cleaning Method Table CLEANING PROCEDURE TYPE OF PARTS TO BE CLEANED STAINLESS STEEL FORGED LIGHT ALLOY WITH ANODIC-CHROMIC PROTECTION CAST LIGHT ALLOY WITH ANODIC-CHROMIC PROTECTION NITRIDE TITANIUM PLATING CHEMICAL NICKEL PLATING TITANIUM (*) PLASTIC COMPOSITE MATERIALS (POLYESTER) ELECTRICAL AND ELECTRONIC COMPONENTS...

  • Page 73: Procedure 1: Heavy Alkaline Cleaning

    COMPONENT MAINTENANCE MANUAL 00001059 TASK 21-22-91-100-805-A01 Procedure 1: Heavy Alkaline Cleaning Reason for the Job WARNING: – DO NOT BREATHE THE FUMES. THE SOLVENTS ARE DANGEROUS. – USE EYE PROTECTION. DO NOT LET THE SOLVENTS TOUCH YOUR SKIN. – CLEAN THE PARTS IN A ROOM WHERE AIRFLOW IS SUFFICIENT. –...

  • Page 74: Close-Up

    COMPONENT MAINTENANCE MANUAL 00001059 CAUTION: DO NOT DRY SUB-ASSEMBLIES WHICH CONTAIN PRESS-FITTED PARTS IN THE TEMPERATURE RANGE GIVEN BELOW. THIS CAN CAUSE RISKS OF DISTORTION, OR INTERNAL CORROSION. USE THE CORRECT DRYING TEMPERATURE. Dry the part in hot air, between 100 °C and 110 °C (212 °F to 230 °F). Close-up Not applicable 21-22-91...

  • Page 75: Procedure 2: Cleaning With Solvents By The Dipping Or The Spraying Method

    COMPONENT MAINTENANCE MANUAL 00001059 TASK 21-22-91-100-806-A01 Procedure 2: Cleaning with Solvents by the Dipping or the Spraying Method Reason for the Job WARNING: USE SOLVENTS WHICH HAVE A FLASH POINT OF MORE THAN 50 °C TO 55 °C (122 °F TO 131 °F) IN SPECIFIED STABLE CONDITIONS. WARNING: DO NOT USE ANY CHLORINATED SOLVENT.

  • Page 76: Procedure

    COMPONENT MAINTENANCE MANUAL 00001059 D. Procedure WARNING: – DO NOT BREATHE THE FUMES. THE SOLVENTS ARE DANGEROUS. – CLEAN THE PARTS IN A CORRECTLY VENTILATED ROOM. – DO NOT CLEAN NEAR AN OPEN FLAME OR AN INCANDESCENT MATERIAL. – USE THE SOLVENT BETWEEN 10 °C AND 15 °C (50 °F TO 59°F), WHICH IS LESS THAN THE FLASH POINT.

  • Page 77: Procedure 3: Light Alkaline Cleaning

    COMPONENT MAINTENANCE MANUAL 00001059 TASK 21-22-91-100-807-A01 Procedure 3: Light Alkaline Cleaning Reason for the Job WARNING: – DO NOT BREATHE THE FUMES. THE SOLVENTS ARE DANGEROUS. – USE EYE PROTECTION. DO NOT LET THE SOLVENTS TOUCH YOUR SKIN. – CLEAN THE PARTS IN A ROOM WHERE AIRFLOW IS SUFFICIENT. –...
  • Page 78 COMPONENT MAINTENANCE MANUAL 00001059 Close-up Not applicable 21-22-91 Page 4010 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 79 COMPONENT MAINTENANCE MANUAL 00001059 TASK 21-22-91-100-808-A01 Procedure 4: Cleaning of Parts with Alcohol-Based Cleaning Agent Reason for the Job WARNING: – DO NOT BREATHE THE FUMES. THE SOLVENTS ARE DANGEROUS. – USE EYE PROTECTION. DO NOT LET THE SOLVENTS TOUCH YOUR SKIN. –...
  • Page 80 COMPONENT MAINTENANCE MANUAL 00001059 This page intentionally left blank. 21-22-91 Page 4012 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 81 COMPONENT MAINTENANCE MANUAL 00001059 INSPECTION/CHECK TASK 21-22-91-200-801-A01 Checking Procedure Reason for the Job Self-explanatory Job Set-up Information Referenced Information REFERENCE PAGE DESIGNATION BLOCK GRAPHIC-21-22-91-991-010-A01 5000 FIGURE 5001 GRAPHIC-21-22-91-991-011-A01 5000 FIGURE 5002 GRAPHIC-21-22-91-991-012-A01 5000 FIGURE 5003 C. Job Set-up Always Discard rubber seals, plastic lock nuts and spring washers. Discard washers, nuts, special nut SPIRALOCK (01-020) and screws that are damaged.
  • Page 82 COMPONENT MAINTENANCE MANUAL 00001059 – (1): 22,006 < dia. < 22,011 mm (0.8664 to 0.8666 in) Outer rear flange (01-560) (Ref. Fig. 5002). – (1): 22,002 < dia. < 22,007 mm (0.8662 to 0.8664 in) Rotor (01-630) (Ref. Fig. 5003). –...
  • Page 83 COMPONENT MAINTENANCE MANUAL 00001059 01-640 EQUIPPED HOUSING + 0,011 (1) Ø 22 + 0,006 mm (Dia. 0.8664 to 0.8666 in) EQUIPPED HOUSING (01-640) Figure 5001/GRAPHIC 21-22-91-991-010-A01 21-22-91 Page 5003 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 84 COMPONENT MAINTENANCE MANUAL 00001059 01-560 OUTER REAR FLANGE + 0,007 (1) Ø 22 + 0,002 mm (Dia. 0.8662 to 0.8664 in) OUTER REAR FLANGE (01-560) Figure 5002/GRAPHIC 21-22-91-991-011-A01 21-22-91 Page 5004 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 85 COMPONENT MAINTENANCE MANUAL 00001059 01-630 ROTOR + 0,002 + 0,002 (1) Ø 8 - 0,003 mm (2) Ø 8 - 0,003 mm (Dia. 0.3148 to 0.3150 in) (Dia. 0.3148 to 0.3150 in) ROTOR (01-630) Figure 5003/GRAPHIC 21-22-91-991-012-A01 21-22-91 Page 5005 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 86 COMPONENT MAINTENANCE MANUAL 00001059 This page intentionally left blank. 21-22-91 Page 5006 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 87 COMPONENT MAINTENANCE MANUAL 00001059 ASSEMBLY TASK 21-22-91-400-001-A01 Assembly of the Fan Hyper 120-03 Reason for the Job Self-explanatory Job Set-up Information Tools, Fixtures and Equipment Special Tools CODE REFERENCE DESIGNATION 80300985-1 PRESS PUNCH ADAPTOR 80300985-2 PRESS PUNCH SOCKET 80300868 ROTOR INSTALLATION GUIDE 80301377 MINIMUM CURRENT TOOL Standard Tools...
  • Page 88 COMPONENT MAINTENANCE MANUAL 00001059 CODE REFERENCE DESIGNATION M38B LOCTITE 243 ADHESIVE MATERIAL M81B DP110 ADHESIVE MATERIAL M82B DP490 ADHESIVE MATERIAL MXXC GREASE ASONIC 240 GLY32 LUBRICATING MATERIAL MXXD VARNISH SCC3 VARNISH MATERIAL M60X SOLDER B.SN60PB40 SOLDER MATERIAL Referenced Information REFERENCE PAGE DESIGNATION BLOCK...
  • Page 89 COMPONENT MAINTENANCE MANUAL 00001059 CAUTION: HOLD STRONGLY THE EQUIPPED HOUSING DURING THE INSTALLATION OF THE ROTOR. Install the rotor (01-630) in the equipped housing (01-640) with the rotor installation guide (T05). Apply a layer of adhesive material (M38B) on the threaded part of the screws (01-570). CAUTION: BEFORE THE INSTALLATION OF THE OUTER REAR FLANGE (01-560), CHECK IF THE THREE HOLES FOR THE TIE RODS (01-440) ARE OPENED UP TO THE STATOR SIDE, THIS WILL AFFECT THE INSTALLATION OF THE TIE RODS...
  • Page 90 COMPONENT MAINTENANCE MANUAL 00001059 ORIENTATION OF THE OUTER REAR FLANGE (01-560) 01-560 OUTER REAR FLANGE TYPICAL INSTALLATION OF THE SPRINGWASHERS (01-530) 01-590 01-520 INNER REAR REAR BALL 01-530 FLANGE BEARING SPRINGWASHERS ALTERNATE INSTALLATION ASSEMBLY OF THE EQUIPPED ROTOR Figure 7001/GRAPHIC 21-22-91-991-013-A01 21-22-91 Page 7004 Dec 15/06...
  • Page 91 COMPONENT MAINTENANCE MANUAL 00001059 SUBTASK 21-22-91-430-001-A01 Assembly of the Detection Rotor (01-510) and of the Detection Board (01-480) (Ref. IPL Fig. 01) Apply a layer of adhesive material (M38B) on the threaded part of the screw (01-490). CAUTION: IF YOU INSTALL THE DETECTION ROTOR (01-480) THAT YOU REMOVED ON DISASSEMBLY, MAKE SURE THAT YOU PUT IT IN THE SAME POSITION.
  • Page 92 COMPONENT MAINTENANCE MANUAL 00001059 Make sure that the minimum current is 2 A for a rotation speed of 15000 rpm. NOTE: When you measure the current and the rotation speed, make sure that the voltage stays at 28 VDC. If necessary, adjust the position of the detection board (01-450). If the results are correct, lock the detection board (01-450): Remove one screw (01-460).
  • Page 93 COMPONENT MAINTENANCE MANUAL 00001059 28VDC SUPPLY AMMETER ROTATION SPEED READ AREA VOLTMETER STROBOSCOPE MINIMUM CURRENT TOOL (T06) 01-640 WHITE EQUIPPED WIRES HOUSING (NOT CONNECTED) TEST SET-UP FOR THE ADJUSTMENT OF THE DETECTION BOARD Figure 7002/GRAPHIC 21-22-91-991-014-A01 21-22-91 Page 7007 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 94 COMPONENT MAINTENANCE MANUAL 00001059 SUBTASK 21-22-91-410-002-A01 Installation of the Power Board (01-370) (Ref. IPL Fig. 01) (Ref. Fig. 7003) (Ref. Fig. 7004) Apply a layer of adhesive material (M38B) on one end of the three tie rods (01-440). Install two nuts similar to (01-300) on the other end of the tie rods (01-440). Engage by hand the tie-rods (01-440) in the appropriate holes of the equipped housing assembly (01-640).
  • Page 95 COMPONENT MAINTENANCE MANUAL 00001059 Attach the power board (01-370) to the drain (01-430B) with three screws (01-380), six screws (01-390), fifteen washers (01-400) and six nuts (01-410). Torque the screws (01-380) and (01-390) to the specified value (Ref. TASK 21-22-91-820-802-A01). Shrink three 20 mm (0.787 in) lengths of heat shrinkable conduit (01-770) on these wires: –...
  • Page 96 COMPONENT MAINTENANCE MANUAL 00001059 If the wires are new, cut them at 45 mm (1.772 in) from the power board (01-370) and crimp them on 3 mm (0.118 in). Solder all the wires on the power board (01-370) (Ref. Fig. 7003). Clean the solders and apply a layer of varnish SCC3 (MXXD).
  • Page 97 COMPONENT MAINTENANCE MANUAL 00001059 SOLDERING OF THE WIRES ON THE POWER BOARD Figure 7003/GRAPHIC 21-22-91-991-015-A01 21-22-91 Page 7011 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 98 COMPONENT MAINTENANCE MANUAL 00001059 SOLDERING OF THE WIRE (01-790) Figure 7004/GRAPHIC 21-22-91-991-016-A01 21-22-91 Page 7012 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 99 COMPONENT MAINTENANCE MANUAL 00001059 SUBTASK 21-22-91-410-003-A01 For PNR 00001059 Amdt B Installation of the Control Board (01-330A) (Ref. IPL Fig. 01) (Ref. Fig. 7004) Put the control board (01-330A) in position in the control board support (01-320A). Apply a layer of adhesive material (M38B) on the thread of the screws (01-340). Attach the control board (01-330A) to the control board support (01-320A) with the three washers (01-350) and the three screws (01-340) .
  • Page 100 COMPONENT MAINTENANCE MANUAL 00001059 Put the Control S/A (01-290B) in position on the tie-rods (01-440). Apply a layer of adhesive material (M38B) on the thread of the three tie-rods (01-440). Attach the Control S/A (01-290B) with the three washers (01-310) and the three nuts (01-300).
  • Page 101 COMPONENT MAINTENANCE MANUAL 00001059 Put the filter board (01-170A) in position on the equipped housing (01-640). NOTE: Install the power cables and the wires through their dedicated hole of the filter board (01-170A). Let a sufficient length of the heat shrinkable conduits (01-760) above the board so that they protect the wires through the ferrites.
  • Page 102 COMPONENT MAINTENANCE MANUAL 00001059 ASSEMBLY OF THE FILTER S/A Figure 7005/GRAPHIC 21-20-99-991-017-A01 21-22-91 Page 7016 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 103 COMPONENT MAINTENANCE MANUAL 00001059 SOLDERING OF THE WIRES ON THE FILTER BOARD Figure 7006/GRAPHIC 21-22-91-991-018-A01 21-22-91 Page 7017 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 104 COMPONENT MAINTENANCE MANUAL 00001059 SUBTASK 21-22-91-410-004-A01 Installation of the cover (01-040) (Ref. IPL Fig. 01) (Ref. Fig. 7007) Attach the screw (01-070) on the cover (01-040) with one nut (01-080). Torque the nut (01-080) to the specified value (Ref. TASK 21-22-91-820-802-A01). Put the wires and the power cables through the connectors holes in the cover (01-040).
  • Page 105 COMPONENT MAINTENANCE MANUAL 00001059 CONNECTION OF THE WIRES ON THE CONNECTORS Figure 7007/GRAPHIC 21-20-99-991-019-A01 21-20-99 Page 7019 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 106 COMPONENT MAINTENANCE MANUAL 00001059 SUBTASK 21-22-91-410-005-A01 Final assembly (Ref. IPL Fig. 01) (Ref. Fig. 1) (Ref. Fig. 2) WARNING: HANDLE THE IMPELLER CAREFULLY, THE BLADES CAN CAUSE INJURIES. Put the impeller (01-010) in position and attach it with the lockwasher (01-030) and the nut spiralock (01-020).
  • Page 107 COMPONENT MAINTENANCE MANUAL 00001059 FITS AND CLEARANCES TASK 21-22-91-820-801-A01 Fits and Clearances Assembly of the bearings (01-590) on the rotor (01-630) – Press assembly without residual clearance. Assembly of the bearings (01-590) in the bores of the equipped housing (01-640) and of the outer rear flange (01-560) –...
  • Page 108 COMPONENT MAINTENANCE MANUAL 00001059 TASK 21-22-91-820-802-A01 Tightening Torques Table of Tightening Torques TIGHTENING TORQUE IPL FIG. N.m and (lbf.in) AND ITEM DESCRIPTION Minimum Maximum (01-050) SCREW 1,96 (17.35) (01-080) 2,53 (22.39) (01-110) SCREW 1,14 (10.09) (01-140) SCREW 1,14 (10.09) (01-180) SCREW 1,13 (10.00) (01-200)
  • Page 109 COMPONENT MAINTENANCE MANUAL 00001059 SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES TASK 21-22-91-940-801-A01 Special Tool, Fixtures and Equipment Special Tool Table CODE PART NUMBER DESCRIPTION USAGE 80301454 Test Lead Testing procedure 80301458 Test bench Testing procedure 80300985-1 Press punch adaptor Installation of the bearings (01-590) 80300985-2 Press punch socket...
  • Page 110 COMPONENT MAINTENANCE MANUAL 00001059 SPECIAL TOOLS Figure 9001/GRAPHIC 21-22-91-991-020-A01 21-22-91 Page 9002 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 111 COMPONENT MAINTENANCE MANUAL 00001059 NOT ILLUSTRATED SPECIAL TOOLS Figure 9002/GRAPHIC 21-22-91-991-021-A01 21-22-91 Page 9003 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 112 COMPONENT MAINTENANCE MANUAL 00001059 TASK 21-22-91-941-801-A01 Consumable Materials Consumable Materials Table NOTE: Equivalent substitutes can be used for listed items. Code letter: Cleaning materials Coating material Adhesive materials, Locking Storage materials, Packaging materials, Sealing materials materials Lubricating materials Other materials DESIGNATION PART NUMBER MANUFACTURER OR CODE...
  • Page 113 COMPONENT MAINTENANCE MANUAL 00001059 DESIGNATION PART NUMBER MANUFACTURER OR CODE PAGE BLOCK WHERE AND SPECIFICATION SUPPLIER (NAME ADDRESS USED CODE) SCOTCHWELD DP 110 3M FRANCE M81B 7001 BD L’OISE 95006 CERGY PONTOISE F0347 FRANCE M82B 7001 SCOTCHWELD DP 490 3M FRANCE BD L’OISE 95006 CERGY PONTOISE F0347...
  • Page 114 COMPONENT MAINTENANCE MANUAL 00001059 This page intentionally left blank. 21-22-91 Page 9006 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 115 COMPONENT MAINTENANCE MANUAL 00001059 STORAGE (INCLUDING TRANSPORTATION) TASK 21-22-91-550-801-A01 Storage Reason for the Job Self-explanatory Job Set-up Information Consumable Material CODE REFERENCE DESIGNATION M02E LOCAL VENDOR SINGLE WALL CARDBOARD BOX M03E STORAGE BAG WITH DESICCANT ANTISTATIC STORAGE BAG Referenced Information REFERENCE PAGE DESIGNATION...
  • Page 116 COMPONENT MAINTENANCE MANUAL 00001059 – near a highway, an airport or a railway, – near high power rotating machine. Store the fans with the main shaft of the rotating S/A in the horizontal position. SUBTASK 21-22-91-550-002-A01 Destorage CAUTION: AT EACH DESTORAGE, YOU MUST CHECK THERE IS NO LUBRICANT IN THE PLASTIC PACKING OR ON THE EQUIPMENT.
  • Page 117 COMPONENT MAINTENANCE MANUAL 00001059 APPENDIX A TASK 21-22-91-800-802-A01 Acceptance Test Repair Data Sheet (ATRDS) Test Procedure NOTE: "ACTUAL VALUE A": To be completed before repairs. "ACTUAL VALUE B": To be completed before installation on the helicopter. APPLICABLE PAGES: A1 TO A2 FILE No: PNR:00001059 TEST BY:...
  • Page 118 COMPONENT MAINTENANCE MANUAL 00001059 APPLICABLE PAGES: A1 TO A2 FILE No: PNR:00001059 TEST BY: DATE: LAST INSPECTION APPROVAL BY: DATE: NOMINAL VALUE ACTUAL ACTUAL CMM POS. MEASUREMENT TOLERANCE VALUE A VALUE B (Ref. TESTING High Speed & Low Speed Selection Test under 28 VDC Para.1.D (1) SUBTASK Power switch : ON 21-22-91-750-003-A01)
  • Page 119 COMPONENT MAINTENANCE MANUAL 00001059 APPLICABLE PAGES: A1 TO A2 FILE No: PNR:00001059 TEST BY: DATE: LAST INSPECTION APPROVAL BY: DATE: NOMINAL VALUE ACTUAL ACTUAL CMM POS. MEASUREMENT TOLERANCE VALUE A VALUE B (Ref. TESTING Operational Test at High Speed Para.1.D (1) SUBTASK Power switch : ON 21-22-91-720-002-A01) Speed selection switch : HIGH...
  • Page 120 COMPONENT MAINTENANCE MANUAL 00001059 This page intentionally left blank. APPENDIX A 21-22-91 Page A-4 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 121 COMPONENT MAINTENANCE MANUAL 00001059 APPENDIX B TASK 21-22-91-880-806-A01 Approved Repairers List of Approved Repairers TRADE NAME ADDRESS COMMENTS LMB-Honeywell Aerospace 36 Avenue Marie & Pierre CURIE 19360 MALEMORT FRANCE Fax. +33 (0)5.55.92.19.00 Tel. +33 (0)5.55.92.16.33 APPENDIX B 21-22-91 Page B-1 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 122 COMPONENT MAINTENANCE MANUAL 00001059 This page intentionally left blank. APPENDIX B 21-22-91 Page B-2 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 123 COMPONENT MAINTENANCE MANUAL 00001059 ILLUSTRATED PARTS LIST 21-22-91 Page 10001 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 124 COMPONENT MAINTENANCE MANUAL 00001059 This page intentionally left blank. 21-22-91 Page 10002 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 125 COMPONENT MAINTENANCE MANUAL 00001059 TASK 21-22-91-871-802-A01 Introduction General The Illustrated Parts List (IPL) contains a list and the illustrations of the assemblies, and the detailed parts of the unit, in the disassembly sequence. It includes these sections: – Introduction (INTRO), –...
  • Page 126 COMPONENT MAINTENANCE MANUAL 00001059 an alpha letter A to Z (but not the "O" and the "I", because it is possible to read these letters as a zero and a one), a numeral 0 to 9. The part number column contains all the part numbers which are included in the Detailed Parts List.
  • Page 127 COMPONENT MAINTENANCE MANUAL 00001059 The attaching parts are shown immediately after the assembly of the part. In the list, they are below the same indentation number as the item they attach, and they are identified by the words "Attaching Parts". They are followed by three asterisks. The manufacturer’s code, or the abbreviation NP (not procurable), is put at the end right-hand side of the first line of the nomenclature column on the right side.
  • Page 128 COMPONENT MAINTENANCE MANUAL 00001059 OPT PNR Optional part number Optional part number which is fully interchangeable with the part in the part number column. OPT SEE TABLE Refer to the optional table. ORDER A part number with more than fifteen characters. OVERLGTH OVERSIZE A part with a size which is larger than its nominal dimension.
  • Page 129 COMPONENT MAINTENANCE MANUAL 00001059 Added Items The basic sequence of the items is given in steps of 10. It is thus possible to add new items between the old ones, in the correct sequence of the breakdown. If you add more than nine new items, you must add new figures at the end of the IPL.
  • Page 130 COMMUNICATION AUX ROSES CEDEX FRANCE VF0225 SOURIAU 9 R PORTE DE BUC 78000 VERSAILLES FRANCE VF0649 LMB-HONEYWELL AEROSPACE 36 AVENUE PIERRE ET MARIE CURIE 19360 MALEMORT SUR CORREZE FRANCE VF6220 RAYCHEM SA BP 8300 95802 CERGY PONTOISE CEDEX FRANCE VD9532 SCHNORR ADOLF GMBH + CO.
  • Page 131 COMPONENT MAINTENANCE MANUAL 00001059 ALPHA/NUMERIC INDEX PART NUMBER AIRLINE FIGURE ITEM TOTAL STOCK NUMBER NUMBER REQ’D NUMBER DR25 1/2-0 750A DR25 3/16-0 760A DR25 3/4-0 730A DR25 3/8-0 740A E22165-220NBUT 510A 540A E25114B40Q25ZJA 070A E25117A40Q6ZJAP 250A E25123B16Q6ZHA 490A E25125B30Q10ZJA 340A E25125B30Q16ZJA 610A E25125B30Q5ZHAP...
  • Page 132 COMPONENT MAINTENANCE MANUAL 00001059 PART NUMBER AIRLINE FIGURE ITEM TOTAL STOCK NUMBER NUMBER REQ’D NUMBER 00001059 001A 001B 10020146 550A 10020147 600A 10023209 520A 10023231 430A 10023239 280A 10023255 040A 10023268 320A 10023274 560A 10023276 240A 10023277 210A 10023287 440A 10023797 430B 10023812...
  • Page 133 COMPONENT MAINTENANCE MANUAL 00001059 PART NUMBER AIRLINE FIGURE ITEM TOTAL STOCK NUMBER NUMBER REQ’D NUMBER 10451015 (optional, see basic P/N 23117CC040) 060A 260A 10451022 (optional, see basic P/N 23117CC025) 470A 10451512 (optional, see basic P/N 090A E27624-40ZTTPA) 10451686 (optional, see basic P/N 241900) 530A 10452012 (optional, see basic P/N...
  • Page 134 COMPONENT MAINTENANCE MANUAL 00001059 PART NUMBER AIRLINE FIGURE ITEM TOTAL STOCK NUMBER NUMBER REQ’D NUMBER 10464025 (optional, see basic P/N 610A E25125B30Q16ZJA) 10464027 (optional, see basic P/N 570A 22291CF030010E) 10464045 (optional, see basic P/N 180A E25125B30Q8ZJAP) 380A 10464052 (optional, see basic P/N 390A 22225CF030006) 10464090...
  • Page 135 COMPONENT MAINTENANCE MANUAL 00001059 PART NUMBER AIRLINE FIGURE ITEM TOTAL STOCK NUMBER NUMBER REQ’D NUMBER 20350342 580A 22225CF030006 200A 390A 22225CF040010E 050A 22291CF030010E 570A 22293CF030008E 110A 140A 23111CC030 120A 150A 190A 230A 310A 350A 400A 620A 23117CC025 470A 23117CC040 060A 260A 241900 530A...
  • Page 136 COMPONENT MAINTENANCE MANUAL 00001059 PART NUMBER AIRLINE FIGURE ITEM TOTAL STOCK NUMBER NUMBER REQ’D NUMBER 40300025 420A 40340044 650A 40340045 670A 40340046 660A 50400087 710A 50400088 720A 50690302 100A 50690303 130A 50710005 500A 50710028 030A 51021794 480A 51023244 630A 8522-2349 A 800A 8526-1350 810A...
  • Page 137 COMPONENT MAINTENANCE MANUAL 00001059 PART NUMBER AIRLINE FIGURE ITEM TOTAL STOCK NUMBER NUMBER REQ’D NUMBER 95550TBD (optional, see basic P/N RNF100 3/16-0) 780A 21-22-91 Page 10015 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 138 COMPONENT MAINTENANCE MANUAL 00001059 This page intentionally left blank. 21-22-91 Page 10016 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 139 COMPONENT MAINTENANCE MANUAL 00001059 OPTIONAL VENDOR INDEX OPTIONAL OPTIONAL PART NUMBER PART NUMBER VENDOR’S CODE PART NUMBER VENDOR CODE 22225CF030006 ZZZZZZ 10464012 VF0649 10464052 VF0649 22225CF040010E ZZZZZZ 10464009 VF0649 22291CF030010E ZZZZZZ 10464027 VF0649 22293CF030008E ZZZZZZ 10464136 VF0649 23111CC030 ZZZZZZ 10451003 VF0649 23117CC025 ZZZZZZ...
  • Page 140 COMPONENT MAINTENANCE MANUAL 00001059 OPTIONAL OPTIONAL PART NUMBER PART NUMBER VENDOR’S CODE PART NUMBER VENDOR CODE E27411A30QZJUPA ZZZZZZ 10452012 VF0649 E27411A40QZJUPA ZZZZZZ 10452119 VF0649 E27624-40ZTTPA ZZZZZZ 10451512 VF0649 HA86506 ZZZZZZ 10452108 VF0649 KZ05 04 ZZZZZZ 95510030 VF0649 RNF100 3/16-0 ZZZZZZ 95550TBD VF0649 RNF100 3/32-0...
  • Page 141 COMPONENT MAINTENANCE MANUAL 00001059 DETAILED PARTS LIST 21-22-91 Page 10019 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 142 COMPONENT MAINTENANCE MANUAL 00001059 170A 430A 320A 330A 430B 280A 320B 280B FAN HYPER 120-03 Figure 01/GRAPHIC 21-22-91-991-022-A01 21-22-91 Page 10020 Dec 15/06 The document reference is online, please check the correspondence between the online documentation and the printed version.
  • Page 143 COMPONENT MAINTENANCE MANUAL 00001059 FIG. ITEM PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS STOCK 1234567 CODE NUMBER ASSY 01 – 001A 00001059 FAN HYPER 120-03, Amdt B – 001B 00001059 FAN HYPER 120-03, Amdt C 010A 30023465 . IMPELLER ATTACHING PARTS 020A HA86506 .
  • Page 144 COMPONENT MAINTENANCE MANUAL 00001059 FIG. ITEM PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS STOCK 1234567 CODE NUMBER ASSY ATTACHING PARTS 110A 22293CF030008E . SCREW, CS M3-08 A4-80 (VF0111) OPT TO 10464136 120A 23111CC030 . WASHER, Z3 A4-80 (VF0111) OPT TO 10451003 * * * 130A 50690303 .
  • Page 145 COMPONENT MAINTENANCE MANUAL 00001059 FIG. ITEM PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS STOCK 1234567 CODE NUMBER ASSY 200A 22225CF030006 . . SCREW, CHC M3-06U A4-80 (VF0111) OPT TO 10464012 * * * 210A 10023277 . COVER ATTACHING PARTS 220A E25125B30Q5ZHAP .
  • Page 146 COMPONENT MAINTENANCE MANUAL 00001059 FIG. ITEM PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS STOCK 1234567 CODE NUMBER ASSY ATTACHING PARTS 300A E25409B30QZAPA . NUT NYLSTOP, M3 P52 A1-50 (VF0110) OPT TO 10452186 310A 23111CC030 . WASHER, Z3 A4-80 (VF0111) OPT TO 10451003 * * * 320A 10023268 .
  • Page 147 COMPONENT MAINTENANCE MANUAL 00001059 FIG. ITEM PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS STOCK 1234567 CODE NUMBER ASSY 390A 22225CF030006 . . SCREW, CHC M3-12 A4-80 (VF0111) OPT TO 10464052 400A 23111CC030 . . WASHER, Z3 A4-80 (VF0111) OPT TO 10451003 410A E27411A30QZJUPA .
  • Page 148 COMPONENT MAINTENANCE MANUAL 00001059 FIG. ITEM PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS STOCK 1234567 CODE NUMBER ASSY 510A E22165-220NBUT . RETAINING RING (VF0110) OPT TO 10457107 520A 10023209 . FLANGE, INNER REAR 530A 241900 . SPRING WASHER SCHNORR (VD9532) OPT TO 10451686 540A E22165-220NBUT .
  • Page 149 COMPONENT MAINTENANCE MANUAL 00001059 FIG. ITEM PART NUMBER AIRLINE NOMENCLATURE EFFECT UNITS STOCK 1234567 CODE NUMBER ASSY 01 – 650A 40340044 . FERRITE – 660A 40340046 . FERRITE – 670A 40340045 . FERRITE – 680A 12023289 . ADMINISTRATIVE TECHNICAL LABEL –...
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