Table of Contents
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Periodically Replaced Parts (Saddle) ------------------------------------------------- 3-3
Durables ------------------------------------------------------------------------------ 3-3
Durables (Finisher) ------------------------------------------------------------------------- 3-3
Durables (Saddle) -------------------------------------------------------------------------- 3-3
Periodical Servicing --------------------------------------------------------------- 3-4
Periodical Servicing (Finisher)----------------------------------------------------------- 3-4
Periodical Servicing (Saddle) ------------------------------------------------------------ 3-4
4
List of Parts ---------------------------------------------------------------------4-2
List of External/Internal Covers ------------------------------------------------- 4-2
List of Main Unit -------------------------------------------------------------------- 4-3
Stacking Assembly ------------------------------------------------------------------------- 4-3
Feed Assembly ------------------------------------------------------------------------------ 4-4
Intermediate Process Tray Assembly -------------------------------------------------- 4-5
Saddle Stitcher Assembly ---------------------------------------------------------------- 4-6
List of consumable parts locations -------------------------------------------- 4-7
Finisher Assembly -------------------------------------------------------------------------- 4-7
Saddle Stitcher Assembly ---------------------------------------------------------------- 4-7
Sensors ------------------------------------------------------------------------------- 4-8
Saddle Unit ----------------------------------------------------------------------------------- 4-8
Finisher Unit ---------------------------------------------------------------------------------- 4-9
Motors -------------------------------------------------------------------------------4-10
Saddle Unit ----------------------------------------------------------------------------------4-10
Finisher Unit --------------------------------------------------------------------------------- 4-11
Solenoids ---------------------------------------------------------------------------4-12
Saddle Unit ----------------------------------------------------------------------------------4-12
Finisher Unit ---------------------------------------------------------------------------------4-13
PCBs ---------------------------------------------------------------------------------4-14
Saddle Unit ----------------------------------------------------------------------------------4-14
Finisher Unit ---------------------------------------------------------------------------------4-15
Switchs ------------------------------------------------------------------------------4-16
Fans ----------------------------------------------------------------------------------4-17
Removing from the connection equipment --------------------------- 4-18
Removing from the Host Machine --------------------------------------------4-18
Preparation ----------------------------------------------------------------------------------4-18
Procedure ------------------------------------------------------------------------------------4-18
External/Internal Covers --------------------------------------------------- 4-20
Removing the Rear Cover ------------------------------------------------------4-20
Procedure ------------------------------------------------------------------------------------4-20
Removing the Rear Upper Cover (Right) -----------------------------------4-21
Procedure ------------------------------------------------------------------------------------4-21
Removing the Rear Upper Cover (Left) -------------------------------------4-21
Preparation ----------------------------------------------------------------------------------4-21
Procedure ------------------------------------------------------------------------------------4-21
Removing the Inner Cover (Upper) -------------------------------------------4-22
Preparation ----------------------------------------------------------------------------------4-22
Procedure ------------------------------------------------------------------------------------4-22
Removing the Inner Cover (Lower) -------------------------------------------4-23
Preparation ----------------------------------------------------------------------------------4-23
Procedure ------------------------------------------------------------------------------------4-23
Electric Control Assembly ------------------------------------------------- 4-24
Removing the Finisher Controller PCB --------------------------------------4-24
Preparation ----------------------------------------------------------------------------------4-24
Procedure ------------------------------------------------------------------------------------4-24
Removing the Neat Stack Driver PCB ---------------------------------------4-24
Preparation ----------------------------------------------------------------------------------4-24
Procedure ------------------------------------------------------------------------------------4-24
Removing the Feed Motor Driver PCB --------------------------------------4-25
Preparation ----------------------------------------------------------------------------------4-25
Procedure ------------------------------------------------------------------------------------4-25
Removing the Saddle Stitcher Controller PCB ----------------------------4-25
Preparation ----------------------------------------------------------------------------------4-25
Procedure ------------------------------------------------------------------------------------4-25
Stacking Assembly ---------------------------------------------------------- 4-27
Points to Note on handling the Stack Wall Rail ---------------------------4-27
Removing the Stack Wall (Upper) --------------------------------------------4-27
Procedure ------------------------------------------------------------------------------------4-27
Removing the Stack Wall (Lower) --------------------------------------------4-29
Preparation ----------------------------------------------------------------------------------4-29
Procedure ------------------------------------------------------------------------------------4-29
Points to Note on Tray A/B Cable ---------------------------------------------4-31
Position of Tray B at power-on ------------------------------------------------4-31
Removing the Tray A Unit -------------------------------------------------------4-32
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