Repair Instructions; Exhaust System Components - Suzuki SX4 Service Manual

1K-2 Exhaust System:

Exhaust System Components

WARNING
!
To avoid the danger of being burned, do not touch the exhaust system when the system is hot. Any
service on the exhaust system should be performed when the system is cool.
2
14
(b)
17
18
23
15
(b)
5
16
(b)
[A]: Sedan model
[B]: Hatchback model
[C]: Installing location of exhaust manifold bolt and nut.
1. Exhaust manifold gasket
2. Exhaust manifold
3. Exhaust manifold stiffener
4. HO2S-2 (connector color: green)
5. Exhaust pipe No.1 gasket
6. No.1 seal ring
7. No.2 seal ring
8. Exhaust No.1 pipe

Repair Instructions

[A]
26
12
11
13
(e)
1
12
(b)
19
(c)
3
(c)
7
9
6
19
(c)
18
(c)
8
26
10. Exhaust center pipe
11. Muffler
12. Mounting No.1
13. Heat insulator nut
14. Exhaust manifold bolt
15. Exhaust manifold nut
16. Exhaust No.1 pipe bolt
17. Exhaust manifold stiffener bolt
18. Exhaust No.2 pipe bolt
19. Exhaust center pipe bolt
20. Exhaust pipe No.2 gasket
[B]
12
22
25
10
[C]
13
(e)
12
12
12
26
11
20
21
(d)
15 14 15
(b) (b)
4
(a)
22. Exhaust pipe clamp bolt
23. Engine hook
24. HO2S-1 (connector color: black)
25. Heat insulator
26. Mounting No.2
: 45 N⋅m (4.5 kgf-m, 32.5 lb-ft)
: 50 N⋅m (5.0 kgf-m, 36.5 lb-ft)
: 43 N⋅m (4.3 kgf-m, 31.0 lb-ft)
: 29 N⋅m (2.9 kgf-m, 21.0 lb-ft)
: 2 N⋅m (0.2 kgf-m, 1.5 lb-ft)
: Do not reuse.
S7RW0A1B06001
12
(b)
24
(a)
I7RW0A1B0001-01