Manual Transaxle Assembly Disassembly And Reassembly - Suzuki SX4 Service Manual

7) Fit 5th gear shift fork (1) to sleeve (3) and hub (2)
assembly, and install them into input shaft and gear
shift shaft, aligning punch mark (4) with matching
mark (5) on input shaft.
8) Tighten shift fork shaft bolt (2) to which thread lock
cement has been applied.
"A": Thread lock cement 99000–32110 (Thread
Lock Cement Super 1322)
Tightening torque
Shift fork shaft bolt (a): 10 N·m (1.0 kgf-m, 7.5 lb-
ft)
9) Using special tool, install new circlip (1) to input shaft
(3).
Special tool
: 09900–06107
3
2, (a), "A"
1
10) Clean mating surface of both left case and side
cover (1), apply sealant to side cover as shown in
figure by such amount that its section is 1.5 mm
(0.059 in.) in diameter, mate it with left case, and
then tighten side cover bolts with specified torque.
"B": Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Tightening torque
Side cover bolt (a): 10 N·m (1.0 kgf-m, 7.5 lb-ft)
I3RH0A520080-01
Manual Transaxle Assembly Disassembly and
Reassembly
Disassembly
1) Remove left case plate bolts (1), and take off left
case plate (2).
3. Input shaft
I5RW0A520019-01
Manual Transmission/Transaxle: 5B-19
I5RW0A520020-01
S7RW0A5206016
I4RH01520018-01