Clutch Operating Cylinder Assembly Inspection; Clutch Cover, Clutch Disc And Flywheel Components - Suzuki SX4 Service Manual

Installation
1) Install clutch operating cylinder assembly (2) to
transaxle. Tighten new mounting bolts to specified
torque.
Tightening torque
Clutch operating cylinder assembly mounting
bolt (a): 10 N·m (1.0 kgf-m, 7.5 lb-ft)
2) Connect clutch fluid pipe (4) to clutch operating
cylinder assembly temporarily.
3) Install clutch pipe joint sleeve (3) to transaxle
securely and then tighten clutch fluid pipe flare nut
(1) to specified torque.
Tightening torque
Clutch fluid pipe flare nut (b): 16 N·m (1.6 kgf-
m, 11.5 lb-ft)
3

Clutch Cover, Clutch Disc and Flywheel Components

1. Clutch cover
2. Clutch disc
3. Clutch cover bolt
4
1, (b)
(a)
2
I5RW0A530009-01
6
1
3
(a)
4. Flywheel
5. Input shaft bearing
6. Flywheel bolt
4) Remount transaxle assembly referring to "Manual
Transaxle Unit Dismounting and Remounting in
Section 5B".
5) Bleed air from system and check clutch pedal free
travel. Refer to "Air Bleeding of Clutch System" and
"Clutch Pedal Inspection".

Clutch Operating Cylinder Assembly Inspection

Check clutch fluid leakage, spring for damage and
bearing for smooth rotation. If malfunction is found,
replace clutch operating cylinder assembly.
(b)
: 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
: 70 N⋅m (7.0 kgf-m, 51.0 lb-ft)
: Do not reuse.
Clutch:
I5RW0B530005-03
S7RW0A5306009
S7RW0A5306010
5
4
I6RW0C530001-01
5C-6