Input Shaft Disassembly And Reassembly - Suzuki SX4 Service Manual

5B-28 Manual Transmission/Transaxle:

Input Shaft Disassembly and Reassembly

Disassembly
1) Remove input shaft right bearing (2) from input shaft
(1) using bearing puller (3) and hydraulic press.
2) Drive out 5th gear spacer (2), left bearing (3) and 4th
gear (4) all at once using puller (5) and hydraulic
press.
CAUTION
!
• To avoid gear tooth from being damaged,
support it at flat side of bearing puller.
• Stop press work in the middle way and
take out 5th gear bush to prevent it from
being compressed and then continue to
remove bearing with gear.
1. Input shaft
3) Take out 4th gear needle bearing and high speed
S7RW0A5206020
synchronizer ring.
4) Using special tool, remove circlip (1).
NOTE
For smooth removal of circlip, it is
recommended to correct tool tips to be flat.
Special tool
(A): 09900–06107
I4RH01520029-01
5) Drive out high speed synchronizer sleeve & hub
assembly (2) together with 3rd gear (3) by using
puller (4) and hydraulic press.
CAUTION
!
To avoid gear tooth from being damaged,
support it at flat side of bearing puller.
I3RH0A520018-01
1. Input shaft
6) Take out 3rd gear needle bearing from input shaft.
7) Disassemble synchronizer sleeve & hub assembly.
I2RH01520046-01
I2RH01520097-01