When The Machine Vibrates Due To Machine Resonance Frequency - Mitsubishi Electric MELSERVO-J2 Series Instruction Manual

Servo amplifier
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9. ADJUSTMENT

9.4.2 When the machine vibrates due to machine resonance frequency

(1) Machine condition
The servo motor shaft is oscillating at high frequency (100Hz or more).
The servo motor shaft motion cannot be confirmed visually. However, if the machine generates large
noise and vibrates, make Adjustment 1.
If higher "response level setting" of auto tuning increases vibration, make Adjustment 2.
(2) Adjustment procedure
(a) Adjustment 1
1) Perform auto tuning with the response level setting of slow response.
Set "0101" in parameter No.3.
2) Set 563Hz or 375Hz to the machine resonance suppression filter (Parameter No.22).
3) Alternate a start and a stop several times, execute auto tuning, and check whether the machine
does not vibrate.
4) Decrease the machine resonance suppression filter gradually and repeat step 3).
The optimum value is provided at the point where vibration is minimum.
5) To further shorten the settling time, gradually increase the response level setting in parameter
No.3 and repeat steps 1) to 4).
(b) Adjustment 2
1) Choose the response level setting of slow response.
Set "0101" in parameter No.3.
2) Set the load inertia moment ratio (parameter No.34).
If an exact machine inertia moment ratio is unknown, enter an approximate value.
When the value is set in this parameter, the following parameters are set automatically. When
there is no machine resonance, the value of each parameter is set to the ideal gain for the load
inertia moment ratio (parameter No.34) value.
Parameter No.
3) Set "not executed" (parameter No.3:
4) Decrease the speed loop gain 2 (parameter No. 37) to a value about 100 to 200 smaller than the
automatically set value.
5) Set 563Hz or 375Hz to the machine resonance suppression filter (Parameter No.22).
6) Alternate a start and a stop several times, execute auto tuning, and check whether the machine
does not vibrate.
7) Decrease the machine resonance suppression filter gradually and repeat step 6).
The optimum value is provided at the point where vibration is minimum.
8) When there is no machine resonance, check the operating status and gradually increase the
speed loop gain 2 (parameter No.37) and repeat steps 5) to 7) in (b) Adjustment 2.
Set the value about 50 to 100 smaller than the value at which gear sound begins to be generated.
Make this gain a little smaller if there is variation in the machine because a timing belt or the
like is used.
9) To further shorten the settling time, gradually increase the response level setting (parameter
No.3) and repeat steps 1) to 8).
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Symbol
7
PG1
35
PG2
36
VG1
37
VG2
38
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Position loop gain 1
Position loop gain 2
Speed loop gain 1
Speed loop gain 2
Speed integral compensation
2
) by the auto tuning selection.
9 - 7

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