Mitsubishi Electric Melservo-J5 MR-J5 Series Manuals

Manuals and User Guides for Mitsubishi Electric Melservo-J5 MR-J5 Series. We have 4 Mitsubishi Electric Melservo-J5 MR-J5 Series manuals available for free PDF download: User Manual

Mitsubishi Electric Melservo-J5 MR-J5 Series User Manual (390 pages)

Brand: Mitsubishi Electric | Category: Controller | Size: 37.02 MB

Safety Instructions
3
About the Manual
5
U.s. Customary Units
6
Table of Contents
7
Chapter 1 Function

12
Function Explanation

12
Chapter 2 Control Mode

19
Control Mode [G] [WG]

19
Control Mode [A]

69
Chapter 3 Basic Function

83
Outline of Servo Parameter and Object Dictionary

83
- Servo Parameter
  83
- Object Dictionary [G] [WG]
  85
Rotation/Travel Direction Selection [G] [WG]

86
- Setting Methods of Functions
  87
Rotation/Travel Direction Selection [A]

90
- Setting Methods of Functions
  91
Stroke Limit Function [G] [WG]

92
Stroke Limit Function [A]

98
Limit Switch Release Position Assessment Function [G] [WG]

100
- Outline
  100
- Precautions
  100
- Setting Methods of Functions
  100
Command Unit Select Function [G] [WG]

101
- Speed Command Unit Selection Function [G] [WG]
  101
Command Unit Select Function [A]

102
- Torque Command Unit Selection Function
  102
Electronic Gear Function [G] [WG]

103
- Setting Method
  103
- Setting Example
  104
Electronic Gear Function [A]

108
- Setting Method
  108
- Setting Example
  109
- Electronic Gear Selection Function
  111
In-Position Range Setting

112
- Setting Method [G] [WG]
  113
- Setting Method [A]
  113
Assigning I/O Devices

114
- Setting Method [G] [WG]
  115
- Setting Method [A]
  116
Regenerative Option Selection

117
- Regenerative Option
  117
Alarm Function

118
Forced Stop Deceleration Function

125
- Setting Method [G] [WG]
  125
- Setting Method [A]
  126
- Timing Chart [G] [WG]
  126
- Timing Chart [A]
  127
Electromagnetic Brake Interlock Function

128
- Base Circuit Shut-Off Delay Time Function
  128
- Setting Method [G] [WG]
  128
- Setting Method [A]
  129
- Timing Chart
  130
Vertical Axis Freefall Prevention Function

138
- Setting Method [G] [WG]
  138
- Setting Method [A]
  138
- Timing Chart [G] [WG]
  139
- Timing Chart [A]
  139
Acceleration/Deceleration Function

140
Quick Stop [G] [WG]

146
- Objects for Setting
  146
- Timing Chart
  147
Halt [G] [WG]

148
- Objects for Setting
  148
- Timing Chart
  148
Command Pulse Train Monitoring Function [A]

149
- Setting a Command Frequency Error Threshold
  149
- Setting PEN (Command Input Permission Signal)
  149
Chapter 4 Applicable Functions

150
Tough Drive Function

152
- Vibration Tough Drive
  152
- Instantaneous Power Failure Tough Drive
  152
Compliance with SEMI-F47 Standard

156
Scale Measurement Function [G] [WG]

158
- Outline
  158
- Function Block Diagram
  159
- System Configuration
  160
- Scale Measurement Encoders
  162
- Setting Method
  165
- Related Objects
  168
Touch Probe

169
- Outline [G] [WG]
  169
- Setting Method [G] [WG]
  170
Machine Diagnosis

179
Drive Recorder

236
Software Reset

262
- Software Reset in MR Configurator2
  262
- Software Reset Via Network Communication [G] [WG]
  262
Software Position Limit [G] [WG]

263
- Setting Method
  263
Torque Limit [G] [WG]

264
- Setting Method
  264
- Checking "Limiting Torque" Status
  266
Torque Limit [A]

267
- Setting Method
  268
- Checking "Limiting Torque" Status
  269
Speed Limit [G] [WG]

270
- Setting Method
  270
- Checking "Limiting Speed" Status
  270
Speed Limit [A]

271
- Setting Method
  271
- Checking "Limiting Speed" Status
  273
A/B/Z-Phase Pulse Output Function

274
- Setting Method [G] [WG]
  275
- Setting Method [A]
  278
- Z-Phase Pulse Output
  281
Infinite Feed Function [G] [WG]

282
Servo Amplifier Life Diagnosis Function

282
- Cumulative Energization Time Function
  282
- Relay Usage Count Display Function
  283
Encoder Communication Diagnosis Function

284
- Usage [G] [WG]
  284
- Usage [A]
  285
- Diagnostic Procedure
  285
Disconnection/Incorrect Wiring Detection Function

286
Overload Protection (Electronic Thermal) Function

292
Command Offset [G] [WG]

293
Chapter 5 Monitoring

295
Explanation of Monitor Signals

295
- Name and Description of the Monitor Signals
  295
- Signal Block Diagram
  307
Checking with MR Configurator2

310
- Display All" Function
  310
- Graph Function
  310
- I/O Monitor Display
  311
- System Configuration Display
  312
Analog Monitor [G] [WG]

313
- Setting Method
  313
- Setting Details
  314
Analog Monitor [A]

318
- Setting Method
  318
- Setting Details
  319
Functions and Configuration

323
- Outline
  323
- Outline of Safety Sub-Functions
  323
- Risk Assessments
  324
Chapter 6 Functional Safety

323
Signal

325
- Explanation of Signals
  325
- Power-On Sequence
  327
Setting Method

328
Safety Sub-Function

331
- Achievable Safety Level
  331
- I/O Function
  333
- STO Function
  344
- SS1 Function
  347
- SS2/SOS Function
  354
- SLS Function
  360
- SSM Function
  364
- SBC Function
  365
- SDI Function
  366
- SLI Function
  369
- SLT Function
  371
- Status Monitor (SM) Function
  375
- Multiple Operation Commands for Safety Sub-Functions
  375
- Simultaneous Operation of STO and SS1 Functions
  376
- At Alarm Occurrence
  377
Troubleshooting

379
- Parameter Combinations that Trigger [AL. 537.2 Parameter Combination Error a (Safety Sub-Function)]
  379
Chapter 7 Network Function

381
IP Address Setting

381
- Setting an IP Address [G] [WG]
  381
- Setting an IP Address [A]
  381
Managing Accounts

381
- Setting an Account
  382
- Precautions
  382
FTP Server Function

383
- Restrictions
  383
- Precautions
  383
- Directory Structure
  384
- Steps of Accessing the FTP Server
  384
Firmware Update

385
- Revisions
  386
- Warranty
  387
- Trademarks
  388

Mitsubishi Electric Melservo-J5 MR-J5 Series User Manual (446 pages)

Brand: Mitsubishi Electric | Category: Controller | Size: 57.47 MB

Safety Instructions
3
About the Manual
5
U.s. Customary Units
6
Table of Contents
7
Chapter 1 Introduction

14
Wiring Procedure

14
Servo Amplifier/Motor Combinations

15
- Rotary Servo Motor
  15
- Linear Servo Motor
  18
- Direct Drive Motor
  22
Wiring Check

24
- Power Supply System Wiring
  24
- I/O Signal Wiring
  26
Surrounding Environment

27
Chapter 2 Installation

28
Mounting Direction and Clearances

28
Keeping out Foreign Materials

31
Cable Stress

31
Fan Unit Replacement Procedure

31
Restrictions When Using this Product at an Altitude Exceeding 1000 M and up to 2000 M

33
Chapter 3 Signals and Wiring

34
Example Power Circuit Connections

35
- 200 V Class
  36
- Using Servo Amplifier with DC Power Supply Input
  40
Example I/O Signal Connections

42
- Mr-J5-_G
  42
- Mr-J5-_A
  45
- Mr-J5W_-_G
  53
Explanation of Power Supply System

56
- Explanation of Signals
  56
- Power-On Procedure [G] [WG]
  58
- Power-On Procedure [A]
  59
- Wiring CNP1, CNP2, and CNP3
  60
Connectors and Pin Assignments

64
Signal (Device) Explanation

70
- Input Device
  70
- Output Device
  78
- Input Signal
  84
- Output Signal
  86
- Power Supply
  87
Interface

88
Servo Motor with an Electromagnetic Brake

101
- Connection Diagram [G] [A]
  101
Grounding

103
Chapter 4 Dimensions

104
Mr-J5-_G

104
- Mr-J5-10G_/Mr-J5-20G_/Mr-J5-40G
  104
- Mr-J5-60G
  104
- Mr-J5-70G_/Mr-J5-100G
  105
- Mr-J5-200G_/Mr-J5-350G
  105
- Mr-J5-500G
  106
- Mr-J5-700G
  106
Mr-J5-_A

107
- Mr-J5-10A_/Mr-J5-20A_/Mr-J5-40A
  107
- Mr-J5-60A
  107
- Mr-J5-70A_/Mr-J5-100A
  108
- Mr-J5-200A_/Mr-J5-350A
  108
- Mr-J5-500A
  109
- Mr-J5-700A
  109
Mr-J5W_-_G

110
- Mr-J5W2-22G_/Mr-J5W2-44G
  110
- Mr-J5W2-77G_/Mr-J5W2-1010G
  110
- Mr-J5W3-222G_/Mr-J5W3-444G
  111
Connector

112
- CN3 Connector [G]
  112
- CN3 Connector [A]
  113
- Cn3_Connector [WG]
  114
- SCR Connector System (3M)
  115
Chapter 5 Characteristics

116
Overload Protection Characteristics

116
Power Supply Capacity and Generated Loss

119
- Power Supply Capacity
  119
- Generated Loss
  124
- Using Servo Amplifier with DC Power Supply Input
  125
Dynamic Brake Characteristics

126
- Dynamic Brake Operation
  127
Cable Flex Life

152
Inrush Currents at Power-On of Main Circuit and Control Circuit

153
Chapter 6 Options and Peripheral Equipment

154
Cable/Connector Sets

154
- Combinations of Cable/Connector Sets
  155
- Ethernet Cable [G] [WG]
  161
Regenerative Option

162
- Combination and Regenerative Power
  162
- Selection of the Regenerative Option [G] [A]
  163
- Selection of the Regenerative Option [WG]
  166
- Servo Parameter Setting
  170
- Connection of Regenerative Option
  170
- Dimensions
  171
MR-CM Simple Converter

175
- Combination of Simple Converter and Servo Amplifier
  175
- Servo Amplifier Setting When Using a Simple Converter
  175
- Simple Converter Standard Specifications
  175
- External Interface
  177
- Signals and Wiring
  180
- Dimensions
  182
- Peripheral Equipment
  183
- Mounting Direction and Clearances
  184
XC Multifunction Regeneration Converter

185
- Precautions
  185
- Servo Amplifier Settings
  185
- Capacity Selection
  185
- Connection Diagram
  188
- Wiring and Peripheral Options
  189
PS7DW-20V14B-F Junction Terminal Block (Recommended) [G]

192
MR-TB50 Junction Terminal Block [A]

194
MR-TB26A Junction Terminal Block [WG]

196
MR Configurator2

198
- Engineering Tool
  198
- Precautions for Using USB Communication Function and Ethernet Communication Function
  198
Selection Example of Wires

199
Molded-Case Circuit Breakers, Fuses, Magnetic Contactors

201
- Main Circuit Wiring (Connecting Multiple Servo Amplifiers to One Molded-Case Circuit Breaker)
  207
- Example Settings that Comply with IEC/EN/UL 61800-5-1 and CSA C22.2 No.274
  209
Power Factor Improving DC Reactor

211
Power Factor Improving AC Reactor

213
Relay (Recommended)

216
Noise Reduction Techniques

216
Earth-Leakage Current Breaker

225
- Selection Method
  225
- Selection Example
  228
EMC Filter (Recommended)

230
MR-J3-D05 Safety Logic Unit

235
- Contents of the Package
  235
- Terms Related to Safety
  235
- Precautions
  236
- Residual Risks
  236
- Block Diagram and Timing Chart
  237
- Maintenance and Disposal
  237
- Functions and Configuration
  238
- Signal
  241

Mitsubishi Electric Melservo-J5 MR-J5 Series User Manual (136 pages)

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Mitsubishi Electric Melservo-J5 MR-J5 Series User Manual (116 pages)

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Mitsubishi Electric Melservo-J5 MR-J5 Series User Manual (390 pages)

Table of Contents

Chapter 1 Function

Function Explanation

Chapter 2 Control Mode

Control Mode [G] [WG]

Control Mode [A]

Chapter 3 Basic Function

Outline of Servo Parameter and Object Dictionary

Rotation/Travel Direction Selection [G] [WG]

Rotation/Travel Direction Selection [A]

Stroke Limit Function [G] [WG]

Stroke Limit Function [A]

Limit Switch Release Position Assessment Function [G] [WG]

Command Unit Select Function [G] [WG]

Command Unit Select Function [A]

Electronic Gear Function [G] [WG]

Electronic Gear Function [A]

In-Position Range Setting

Assigning I/O Devices

Regenerative Option Selection

Alarm Function

Forced Stop Deceleration Function

Electromagnetic Brake Interlock Function

Vertical Axis Freefall Prevention Function

Acceleration/Deceleration Function

Quick Stop [G] [WG]

Halt [G] [WG]

Command Pulse Train Monitoring Function [A]

Chapter 4 Applicable Functions

Tough Drive Function

Compliance with SEMI-F47 Standard

Scale Measurement Function [G] [WG]

Touch Probe

Machine Diagnosis

Drive Recorder

Software Reset

Software Position Limit [G] [WG]

Torque Limit [G] [WG]

Torque Limit [A]

Speed Limit [G] [WG]

Speed Limit [A]

A/B/Z-Phase Pulse Output Function

Infinite Feed Function [G] [WG]

Servo Amplifier Life Diagnosis Function

Encoder Communication Diagnosis Function

Disconnection/Incorrect Wiring Detection Function

Overload Protection (Electronic Thermal) Function

Command Offset [G] [WG]

Chapter 5 Monitoring

Explanation of Monitor Signals

Checking with MR Configurator2

Analog Monitor [G] [WG]

Analog Monitor [A]

Functions and Configuration

Chapter 6 Functional Safety

Signal

Setting Method

Safety Sub-Function

Troubleshooting

Chapter 7 Network Function

IP Address Setting

Managing Accounts

FTP Server Function

Firmware Update

Mitsubishi Electric Melservo-J5 MR-J5 Series User Manual (446 pages)

Table of Contents

Chapter 1 Introduction

Wiring Procedure

Servo Amplifier/Motor Combinations

Wiring Check

Surrounding Environment

Chapter 2 Installation

Mounting Direction and Clearances

Keeping out Foreign Materials

Cable Stress

Fan Unit Replacement Procedure

Restrictions When Using this Product at an Altitude Exceeding 1000 M and up to 2000 M

Chapter 3 Signals and Wiring