Main Shaft Assembly - Suzuki Grand Vitara XL-7 Service Manual

7A2-36 MANUAL TRANSMISSION
3) Apply grease to bearing roller (1) and install it to input shaft (2).
Grease: 99000-25010

MAIN SHAFT ASSEMBLY

NOTE:
D Before installation, wash each part and apply specified gear
oil to sliding faces of bearing and gear.
D Use new circlips on shaft for installation. Don't reuse cir-
clips.
1) Assemble high speed synchronizer hub (3), sleeve (4), springs
(1) and keys (2) according to the following procedure.
a) Install compression springs (1) and shifting keys (2) to high
b) Slide hub (3) in sleeve (4) so that chamfered side of sleeve
A: Boss
B: Key location teeth
C: Rod
D: Input shaft side
E: Chamfered side
2) Assemble 3rd gear (1), synchronizer inner ring (2), synchronizer
cone ring (4) and synchronizer outer ring according to the follow-
ing procedure.
a) Install the synchronizer inner ring (2) to 3rd gear (1), mating
speed synchronizer hub (3) as shown in the figure.
(4) and boss side of hub (3) face opposite as shown in the fig-
ure, also aligning hub slots with key location teeth of sleeve
(4).
groove of 3rd gear (3) with protrusion of synchronizer cone
ring (4), then attach synchronizer cone ring to 3rd gear as
shown in the figure.