Manual Transmission Assembly Dismounting And Remounting - Suzuki GRAND VITARA 2005 Service Manual

Manual Transmission Assembly Dismounting
and Remounting
Dismounting
1) Disconnect negative (–) cable of battery.
2) Remove transmission shift control lever referring to
"Transmission Shift Control Lever Removal and
Installation: ".
3) Remove turbocharger inlet pipe (1), vacuum pump
(2), engine hanger bracket, throttle body (3), noise
suppressor wire (5) and air intake pipe (4).
CAUTION
!
When removing manual transmission, after
remove turbocharger inlet pipe, noise
suppressor wire and vacuum pump.
Otherwise, heater hoses, noise suppressor
wire and vacuum pump is damaged.
1
4
S5JB0B5206018
2
3
I5JB0B520103-01
5
I5JB0B520017-02
Manual Transmission/Transaxle:
4) Detach engine harness clamps and ground wire
harness from transmission front case.
5) Remove starting motor fastening bolts and
transmission fastening bolts.
6) Disconnect clutch fluid pipe from joint referring to
"Clutch Fluid Pipe and Hose Removal and
Installation: in Section 5C in related manual".
7) Hoist vehicle.
8) Drain oil from transmission and transfer.
9) Remove propeller shafts referring to "Propeller Shaft
Removal and Installation: in Section 3D".
10) Remove exhaust No. 2 pipe.
11) Remove engine under cover.
12) Disconnect the following couplers and release their
harness from clamps.
• CKP sensor
• Back up light switch
• Transfer shift actuator
• 4L/N switch
• Center differential lock switch
13) Remove clutch housing plate (1) and harness
bracket (3).
14) Remove transmission fastening nut and bolts (2).
2
2
5B-14
3
1
2
I5JB0B520105-01