Toro Greensmaster 3200-D Manuals

Manuals and User Guides for Toro Greensmaster 3200-D. We have 3 Toro Greensmaster 3200-D manuals available for free PDF download: Service Manual, Operator's Manual

Toro Greensmaster 3200-D Service Manual (274 pages)

Brand: Toro | Category: Lawn and Garden Equipment | Size: 7.85 MB

Table of Contents
3
Safety Instructions
7
Safety and Instruction Decals
10
Product Records
13
Equivalents and Conversions
14
Torque Specifications
15
Single Point Adjust Cutting Unit
16
Bolt Cutting Unit
16
Maintenance
18
Introduction
20
Specifications
21
General Information
22
Fuel Shutoff Valves
22
Checking Engine Oil
22
Checking Cooling System
24
Adjustments
25
Alternator Belt Adjustment
25
Valve Clearance Adjustment
25
Service and Repairs
26
Servicing Air Cleaner
26
Cleaning Radiator and Screen
27
Torquing Cylinder Head Bolts
27
Changing Engine Oil and Filter
28
Replacing Fuel Filter
28
Replacing Spark Plugs
29
Muffler and Air Cleaner
30
Radiator
32
Fuel Tank
34
Engine
36
Engine Removal
37
Engine Installation
41
Introduction
44
Specifications
45
Special Tools
46
General Information
48
Fuel Shutoff Valves
48
Filling Fuel Tank
48
Checking Engine Oil
49
Checking Cooling System
49
Adjustments
50
Alternator Belt Adjustment
50
Valve Clearance Adjustment
50
Throttle Adjustment
51
Service and Repairs
53
Inspecting Fuel Filter
53
Bleeding Fuel System
54
Servicing Air Cleaner
55
Cleaning Radiator and Screen
56
Changing Engine Oil and Filter
56
Torquing Cylinder Head Bolts
57
Replacing Fuel Filter
57
Muffler and Air Cleaner
58
Radiator
60
Fuel Tank
62
Engine
64
Engine Removal
65
Engine Installation
70
Specifications
74
General Information
75
Hydraulic Hoses
75
Hydraulic Fitting Installation
75
Check Hydraulic System Fluid
77
Towing Traction Unit
78
Check Hydraulic Lines and Hose
78
Hydraulic Schematic
79
Hydraulic Flow Diagrams
80
Traction Forward and Reverse
80
Raise and Lower Cutting Units
82
Mow and Backlap
84
Right and Left Turn
86
Special Tools
88
Hydraulic Pressure Test Kit
88
Hydraulic Tester - Pressure and Flow
88
Troubleshooting
89
Testing
92
Test No. 1: Hydrostat Flow (P3)
94
Test No. 2: Charge Relief Valve (R4) Pressure
96
Relief Valve (R5) Pressure
98
Test No. 4: Gear Pump Flow (P1)
100
Test No. 5: Manifold Relief Valve (R1) Pressure
102
Test No. 6: Manifold Relief Valve (R2) Pressure
104
Test No. 7: Reel Motor Case Drain
106
Test No. 8: Steering Control Valve
108
Adjustments
110
Adjusting Transmission for Neutral
110
Adjusting Transport Speed
110
Adjusting Cutting Unit Lift and Drop
111
Adjusting Implement Relief Valve
111
Adjusting Manifold Relief Valves
112
Service and Repairs
114
Hydrostatic Transmission
114
Hydraulic System Start-Up
121
Wheel Motors
122
Changing Hydraulic Oil and Filter
133
Lubrication
133
Hydraulic Gear Pump
134
Implement Relief Valve
139
Reel Motors
141
Oil Cooler
146
Lift Cylinders
148
Rear Lift Cylinder Flow Control Valve
152
Flushing Hydraulic System
153
Hydraulic Manifold
154
Backlap Kit
158
Steering Control Valve
162
Steering Cylinder
168
Hydraulic Reservoir
170
Leak Detector
174
Chapter 6 - Electrical System
176
Wiring Schematics
178
Special Tools
188
Troubleshooting (GR3200)
190
ACE Troubleshooting Guide (GR3200)
190
Starting Problems (GR3200)
192
General Run & Transport Problems (GR3200)
194
Cutting Unit Operating Problems (GR3200)
194
Troubleshooting (GR3200-D)
195
Starting Problems (GR3200-D)
195
General Run & Transport Problems (GR3200-D)
197
Cutting Unit Operating Problems (GR3200-D)
198
Electrical System Quick Checks
199
Battery Test (Open Circuit)
199
Glow Plug System Test
199
Starting System Test
199
Component Testing
200
Ignition Switch
200
Electrical Relays
201
Solenoid Valve Coils
201
Seat Switch
202
Reed Switch and Actuator
202
Backlap Switch
203
Hour Meter
203
40 Ampere Thermal Breaker
204
Fuse Block
204
Leak Detector
205
Warning Light Cluster (GR3200)
208
Ampere Charging System (GR3200)
209
Temperature Sender (GR3200)
210
High Temperature Switch (GR3200-D)
211
Warning Light Cluster (GR3200-D)
212
Oil Pressure Switch (GR3200-D)
213
Glow Relay (GR3200-D)
214
ETR Solenoid (GR3200-D)
216
Ampere Charging System (GR3200-D)
217
Service and Repairs
219
Verify Interlock System Operation
219
Battery Service
220
Service and Repairs
223
Specifications
224
Adjustments
225
Brake Adjustment
225
Service and Repairs
226
Rear Wheel (2WD)
226
Rear Wheel (3WD)
229
Front Wheel and Brake
232
Lubrication
233
Introduction
236
Specifications
237
General Information
238
Lift Roller Position
238
Grass Basket Removal and Installation
238
Special Tools
239
Troubleshooting
241
Adjustments
243
Daily Adjustments (Single Point Adjust Cutting Units)
243
Daily Adjustments
244
(4-Bolt Adjust Cutting Units)
244
Bedknife to Reel Parallel Adjustment (Single Point Adjust Cutting Units)
245
Bedknife to Reel Parallel Adjustment (4-Bolt Adjust Cutting Units)
246
Leveling Front Roller to Reel Adjustment
247
Attitude Adjustment
248
Height-Of-Cut Adjustment
249
Rear Roller Scraper Adjustment
249
Service and Repairs
250
Cutting Unit Removal and Installation
250
Speed Kit
252
Speed Kit
253
Rollers and Bedbar Assembly (Single Point Adjust Cutting Units)
254
Front Roller Removal and Installation
255
Rear Roller and Height-Of-Cut Adjuster Removal and Installation
257
Roller Bearing Replacement (All Rollers Except Wiehle Rear Roller)
258
Wiehle Rear Roller Bearing Replacement
259
Bedbar Removal and Installation (Single Point Adjust Cutting Units)
260
Rollers and Bedbar Assembly (4-Bolt Adjust Cutting Units)
262
Bedbar Removal and Installation (4-Bolt Adjust Cutting Units)
263
Bedknife Replacement and Grinding
264
Bedknife Adjuster Service (Single Point Adjust Cutting Units)
265
Reel and Shields Assembly
266
Reel and Bearing Removal and Installation
267
Preparing a Reel for Grinding
269
Rear Roller Scraper Removal and Installation
270
Reel and Shields Assembly
271
Lubrication
272

Toro Greensmaster 3200-D Operator's Manual (32 pages)

Brand: Toro | Category: Lawn Mower | Size: 0.58 MB

Toro Greensmaster 3200-D Operator's Manual (36 pages)

Traction Unit

Brand: Toro | Category: Lawn Mower | Size: 1.41 MB

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