Countershaft Assembly Disassembly And Reassembly - Suzuki Swift Sport 2004 Service & Repair Manual

5B-28 Manual Transmission/Transaxle:
8) Press-fit left bearing (2) using special tool and
hammer.
Special tool
(A): 09913–70123
9) Using the same special tool at Step 8), drive in 5th
gear spacer (1).
CAUTION
!
To prevent 5th gear spacer from being
distorted because of excessive compression,
do not press-fit it with left bearing at once.
Countershaft Assembly Disassembly and
Reassembly
Disassembly
1) Drive out left bearing cone (2) with 4th gear (3) from
countershaft (1) using bearing puller (4) and
hydraulic press.
CAUTION
!
• Use bearing puller and hydraulic press that
will bear at least 5 ton (11,000 lb) safely.
• To avoid tooth damage, support 4th gear at
flat side of bearing puller.
2) Apply bearing puller (5) to 2nd gear (4) and drive out
3rd & 4th gear spacer (2) and 3rd gear (3) together
with 2nd gear from countershaft (1) using hydraulic
press. Take out needle bearing from countershaft.
CAUTION
!
• If compression exceeds 5 ton (11,000 lb),
release compression once, reset bearing
puller support and then continue press
work again.
• To avoid gear tooth from being damaged,
support it at flat side of bearing puller.
3) Take out 2nd gear synchronizer outer ring, center
cone and inner ring.
I4RH01520032-01
4) Using snap ring pliers (2), remove circlip (1).
S7RS0B5206020
2. Low speed synchronizer sleeve
I2RH01520054-01
I2RH01520055-01
I6RS0C520014-01