Suzuki Swift Sport 2004 Service & Repair Manual page 836

5B-22 Manual Transmission/Transaxle:
14) With putting a shim (2) on bearing outer race (3),
place straightedge (1) over it and compress it by
hand through straightedge, and then measure
clearance "a" between case surface (4) and
straightedge using feeler gauge (5).
Clearance between case surface and
straightedge (Shim protrusion)
"a": 0.08 – 0.12 mm (0.0032 – 0.0047 in.)
15) By repeating Step 14), select a suitable shim which
adjusts clearance "a" to specification and put it on
bearing outer race.
NOTE
Insert 0.10 mm (0.0039 in.) feeler to know
whether or not a shim fulfills specification
quickly.
Available shim thickness
0.55 mm (0.021 in.)
0.60 mm (0.023 in.)
0.65 mm (0.025 in.)
0.70 mm (0.027 in.)
0.75 mm (0.029 in.)
0.80 mm (0.031 in.)
0.85 mm (0.033 in.)
0.90 mm (0.035 in.)
0.95 mm (0.037 in.)
1.00 mm (0.039 in.)
1.05 mm (0.041 in.)
1.10 mm (0.043 in.)
1.15 mm (0.059 in.)
I3RM0A520031-01
16) Place left case plate (2) inserting its end in groove of
shift guide shaft (4) and tighten bolts (1) to which
thread lock cement has been applied.
NOTE
After tightening bolts, make sure that
countershaft (5) can be rotated by hand
feeling certain load.
"A": Thread lock cement 99000–32110 (Thread
Lock Cement Super 1322)
Tightening torque
Left case plate bolt (a): 23 N·m (2.3 kgf-m, 17.0
lb-ft)
3. Input shaft
17) Install fifth gear referring to "Fifth Gear Disassembly
and Assembly".
18) Install gear shift and select shaft assembly referring
to "Gear Shift and Select Shaft Assembly Removal
and Installation".
19) Install back up light switch referring to "Back Up Light
Switch Removal and Installation".
20) Check input shaft for rotation in each gear position.
21) Also confirm continuity of back up light switch in
reverse position using ohmmeter.
I4RS0A520042-01