Brake Hose And Pipe Inspection; Master Cylinder Components - Suzuki Swift Sport 2004 Service & Repair Manual

Brake Hose and Pipe Inspection

Hose
The brake hose assembly should be checked for road
hazard damage, for cracks and chafing of outer cover,
for leaks and blisters. A light and mirror may be needed
for an adequate inspection. If any above conditions are
observed on brake hose, it is necessary to replace it.

Master Cylinder Components

1
2
1. Reservoir cap
2. Filter
3. Reservoir
4. Grommet
: Apply brake fluid.
5. Secondary piston stopper pin
: Apply brake fluid.
6. Master cylinder body
: Apply brake fluid to inside of cylinder.
S7RS0B4106009
3
(b)
4
(c)
5
6
FLD
7. Master cylinder piston set
8. Primary piston assembly
: Apply brake fluid.
9. Secondary piston assembly
: Apply brake fluid.
10. Cup
11. Piston guide
12. O-ring
Brake Control System and Diagnosis:
Pipe
Inspect the pipe for damage, cracks, dents and
corrosion. If any defect is found, replace it.
7
FLD
8
FLD
9
FLD
(a)
13. Circlip
: 2.5 N⋅m (0.25 kgf-m, 2.0 lb-ft)
: 15 N⋅m (1.5 kgf-m, 11.0 lb-ft)
: 16 N.m (1.6 kgf-m, 12.0 lb-ft) (flare nut for
: Do not reuse.
I4RS0B410009-01
S7RS0B4106010
13
12
11
10
I7RS0B410004-01
M10)
19 N.m (1.9 kgf-m, 14.0 lb-ft) (flare nut for
M12)
4A-11