Repair Instructions - Suzuki Swift Sport 2004 Service & Repair Manual

6C-40 Power Assisted Steering System:
Steering Gear Case Assembly Components
8
9
(b)
19
(g)
1. Steering gear case
2. Tie-rod lock washer
3. Tie-rod
4. Band
5. Boot
6. Rack boot clip
7. Tie-rod end lock nut
8. Tie-rod end

Repair Instructions

7
(b)
22
6
23
24
3 (a)
2
10
(c)
18
1
19
(g)
2
3
(a)
12. Steering gear case mounting No.3 bolt
13. Gear rack side No.1 bracket
14. Steering rack plunger
: Apply grease 99000-25050 to rack plunger.
15. Steering rack plunger spring
: Apply grease 99000-25050 to spring end.
16. Steering rack damper screw
: Apply thread lock 99000-32110 to all around
thread part of rack damper screw.
17. Steering rack damper lock nut
18. Heat insulator
19. Heat insulator bolt
5
4
11
15
A
16
14
A
12
(d)
13
4
5
17 (f)
1322
(e)
20
21
(c)
6
7
(b)
22
8
23
9
(b)
24
23. Boot
24. split pin
: 93 N⋅m (9.3 kgf-m, 67.5 lb-ft)
: 45 N⋅m (4.5 kgf-m, 32.5 lb-ft)
Refer to "Tie-Rod End Removal and
Installation".
: 55 N⋅m (5.5 kgf-m, 40.0 lb-ft)
: 40 N⋅m (4.0 kgf-m, 29.0 lb-ft)
: Refer to "Steering Rack Plunger Removal
and Installation".
: 64 N⋅m (6.4 kgf-m, 46.5 lb-ft)
S7RS0B6306001
I7RS0B630013-02