Rear Disc Brake Caliper Inspection; Rear Flexible Hose Removal And Installation - Suzuki Swift Sport 2004 Service & Repair Manual

4C-8 Rear Brakes:

Rear Disc Brake Caliper Inspection

Pin Boot and Cylinder Boot
Check boots (1) for breakage, crack and damage.
If defective, replace.
1
Disc Brake Piston
Check all around piston for rust, corrosion and any other
damage.
If it is found faulty, replace.
Caliper
Push in adjusting bolt (1) by hand and move lever to
check that adjusting bolt (1) moves smoothly in the
arrow direction.
Also, check adjusting bolt (1) for any damage. If it is
found faulty, replace.
Slide Pin
Check guide pin for smooth movement.
If it is found faulty, correct or replace.
Apply rubber grease to guide pin outer surface. Rubber
grease should be the one whose viscosity is less
affected by such low temperature as –40 °C (–40 °F).
S7RS0B4306006
1
1
I6RS0B431019-01
I6RS0B431020-01
1
I6RS0B431021-01

Rear Flexible Hose Removal and Installation

Removal
1) Hoist vehicle and remove tire and wheel.
2) Remove caliper (4) assembly referring to "Rear Disc
Brake Caliper Disassembly and Assembly".
3) Loosen brake pipe flare nut (1) using by flare nut
wrench.
4) Remove clip (2).
5) Remove brake flexible hose (3) from brake pipe.
2
1
Installation
Install reverse order of removal nothing the following.
• Tighten brake pipe flare nut to specified torque.
Tightening torque
Brake pipe flare nut (a): 16 N·m (1.6 kgf-m, 12.0 lb-ft)
S7RS0B4306007
3
4
I6RS0C430013-01