Fuel Tank Inlet Valve Inspection; Fuel Tank Removal And Installation - Suzuki Swift Sport 2004 Service & Repair Manual

Fuel Tank Inlet Valve Inspection

WARNING
!
Before starting the following procedure, be
sure to observe "Precautions on Fuel System
Service" in order to reduce the risk or fire
and personal injury.
Check fuel tank inlet valve for the following.
If any damage or malfunction is found, replace.
• Damage
• Smooth opening and closing

Fuel Tank Removal and Installation

WARNING
!
Before starting the following procedure, be
sure to observe "Precautions on Fuel System
Service" in order to reduce the risk or fire
and personal injury.
Removal
1) Relieve fuel pressure in fuel feed line according to
"Fuel Pressure Relief Procedure".
2) Disconnect negative cable at battery.
3) Hoist vehicle.
4) Remove exhaust center pipe.
5) Disconnect fuel filler hose and breather hose from
filler neck referring to "Fuel Tank Inlet Valve Removal
and Installation".
6) Due to absence of fuel tank drain plug, drain fuel
tank by pumping fuel out through fuel tank filler.
Use hand operated pump device to drain fuel tank.
CAUTION
!
• Do not force pump hose into fuel tank, or
pump hose may damage fuel tank inlet
valve.
• Never store fuel in an open container due
to possibility of fire or explosion.
7) Disconnect fuel pipe joint and fuel hoses (1) from
S7RS0B1706012 fuel pipes (2) referring to "Fuel Hose Disconnecting
and Reconnecting".
8) Support fuel tank (1) with jack (2) and remove its
mounting bolts.
I2RH0B170019-01
S7RS0B1706013
9) Lower fuel tank a little as to disconnect wire harness
at connector (1) and ground wire (2), then remove
fuel tank.
1
1
2
Fuel System: 1G-12
2
I4RS0A170008-01
1
2
I4RS0A170009-01
I6RS0C170005-02