Table of Contents
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10
PCS100 AVC-20 User Manual
10.4.5
Email Service Status Log ......................................................................................................................................................................................... 94
11
Wiring ......................................................................................................................................................................... 95
11.2 Control Connections ................................................................................................................................................................................... 96
11.2.1
Digital Inputs and Outputs ...................................................................................................................................................................................... 96
11.2.2
Relay Outputs ............................................................................................................................................................................................................. 97
11.3 Stop - Enable Switch .................................................................................................................................................................................. 98
12
Maintenance .............................................................................................................................................................. 99
12.1 Maintenance Schedule ............................................................................................................................................................................... 99
12.2 Repairs ......................................................................................................................................................................................................... 100
13
Dimensions and Layouts ........................................................................................................................................ 101
13.1 Dimensions and Weights ..........................................................................................................................................................................101
13.1.1
PCS100 AVC-20 Models .......................................................................................................................................................................................... 101
13.2 Individual Enclosures - Plan View .......................................................................................................................................................... 102
13.2.1
Controller Enclosures ............................................................................................................................................................................................. 102
13.2.2
Transformer Enclosures ......................................................................................................................................................................................... 102
13.3 Individual Enclosures - Elevations ......................................................................................................................................................... 103
13.3.1
Controller Enclosures ............................................................................................................................................................................................. 103
13.3.2
Transformer Enclosures ......................................................................................................................................................................................... 103
13.4 Layouts ........................................................................................................................................................................................................ 104
13.4.1
Frame Size 1B ........................................................................................................................................................................................................... 104
13.4.2
Frame Size 2B ........................................................................................................................................................................................................... 105
13.4.3
Frame Size 3B ........................................................................................................................................................................................................... 106
13.4.4
Frame Sizes 4B, 5B and 6B..................................................................................................................................................................................... 108
14
Protection Requirements ....................................................................................................................................... 111
14.1 Input Circuit Protection ............................................................................................................................................................................ 111
14.1.1
Power system ............................................................................................................................................................................................................ 111
14.1.2
Short circuit protection .......................................................................................................................................................................................... 111
14.1.3
Overload protection................................................................................................................................................................................................. 112
14.2 Arc Fault Protection ................................................................................................................................................................................... 112
14.2.1
Arc Fault and Standards.......................................................................................................................................................................................... 112
14.2.2
Arc Fault Protection Recommendation................................................................................................................................................................ 112
14.2.2.1 MCCBs ......................................................................................................................................................................................................... 112
14.2.2.2 ACBs ............................................................................................................................................................................................................ 113
14.2.2.3 Fuses ........................................................................................................................................................................................................... 113
14.2.2.4 MV side protection ................................................................................................................................................................................... 113
14.2.3
Calculating ARC Energy ........................................................................................................................................................................................... 113
14.2.4
Personal protective equipment ............................................................................................................................................................................. 113
14.2.5
Keep out areas .......................................................................................................................................................................................................... 113
14.2.6
Labeling ...................................................................................................................................................................................................................... 113
14.2.7
Restricted area ......................................................................................................................................................................................................... 114
15
Installation Requirements ..................................................................................................................................... 115
15.1 Maintenance Bypass .................................................................................................................................................................................. 115
15.2 Floor Requirements ................................................................................................................................................................................... 115
15.3 Electromagnetic Compatibility (EMC) ................................................................................................................................................... 115
15.4 Location ........................................................................................................................................................................................................ 115
15.5 Cooling .......................................................................................................................................................................................................... 115
15.6 Power System.............................................................................................................................................................................................. 115
15.7 Harmonics .................................................................................................................................................................................................... 116
15.8 Downstream Capacitor Banks ................................................................................................................................................................. 116
16
Service and technical support ............................................................................................................................... 117
ABB Power Conditioning provide global service and support of installation and commissioning of PCS100 products .............. 117
16.1 Comprehensive global services portfolio ............................................................................................................................................. 117
16.2 Custom tailored service contracts ......................................................................................................................................................... 117
16.3 Life cycle management ............................................................................................................................................................................. 117
16.4 Training ........................................................................................................................................................................................................ 117
16.5 Engineering and technical support ........................................................................................................................................................ 118
17
Appendices .............................................................................................................................................................. 119
17.1 General Disclaimer ..................................................................................................................................................................................... 119
17.2 Recycling Information ............................................................................................................................................................................... 119
17.3 Waste Electrical and Electronic Equipment Information (WEEE) .................................................................................................... 119
17.4 Glossary ........................................................................................................................................................................................................ 119
17.5 Open-Source Software ............................................................................................................................................................................. 120
17.6 Power Termination Details ...................................................................................................................................................................... 120
17.7 Torque settings and Bolt order .............................................................................................................................................................. 124
17.8 PCS100 AVC-20 Bypass Overload Capacity ......................................................................................................................................... 124
18
Appendices .............................................................................................................................................................. 125
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