Toro Reelmaster 7000-D Operator's Manual
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Toro Reelmaster 7000-D Operator's Manual

4-wheel drive traction unit
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Original Instructions (EN)
Reelmaster
Drive Traction Unit
Model No. 03780—Serial No. 403350001 and Up
Form No. 3428-195 Rev A
®
7000-D 4-Wheel
*3428-195* A

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  • Page 1 Form No. 3428-195 Rev A Reelmaster ® 7000-D 4-Wheel Drive Traction Unit Model No. 03780—Serial No. 403350001 and Up *3428-195* A Register at www.Toro.com. Original Instructions (EN)
  • Page 2 It is a violation of California Public Resource Code additional information, contact an Authorized Service Section 4442 or 4443 to use or operate the engine on Dealer or Toro Customer Service and have the model any forest-covered, brush-covered, or grass-covered and serial numbers of your product ready.

  • Page 3: Table Of Contents

    Contents Servicing the Diesel-Oxidation Catalyst (DOC) and the Soot Filter ......57 Fuel System Maintenance ........57 Safety ............... 4 Draining the Fuel Tank ........57 General Safety........... 4 Checking the Fuel Lines and Engine-Emission Certification......4 Connections..........57 Safety and Instructional Decals ......4 Servicing the Water Separator ......

  • Page 4: Safety

    Safety • Keep bystanders and children out of the operating area. Never allow children to operate the machine. • Shut off the engine, remove the key (if equipped), This machine has been designed in accordance and wait for all movement to stop before you leave with EN ISO 5395 (when you complete the setup the operator’s position.
  • Page 5 decal98-4387 98-4387 1. Warning—wear hearing protection. decal100-6574 100-6574 1. Hot surface hazard—keep 2. Severing hazard of hand, bystanders away. impeller; entanglement hazard, belt—keep away from moving parts. decal110-9642 110-9642 1. Stored energy hazard—read the Operator's Manual. 2. Move the cotter pin to the hole closest to the rod bracket and then remove the lift arm and pivot yoke.
  • Page 6 decal121-3884 121–3884 1. Engine—stop 3. Engine—start 2. Engine—preheat decal121-5644 121–5644 1. Light switch 6. Slow 2. Engage 7. Lower decal106-6754 106-6754 3. Power take-off 8. Raise 4. Disengage 9. Read the Operator’s 1. Warning—do not touch the hot surface. Manual. 2.
  • Page 7 decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 6. Keep bystanders away from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking explosive gases can cause blindness and other injuries.
  • Page 8 decal120-1683 120-1683 1. Warning—read the Operator's Manual; do not operate the 4. Warning—do not park the machine on slopes; engage the parking brake, lower the cutting units, shut off the engine, and machine unless you have received training. remove the ignition key before leaving the machine. 2.
  • Page 9 decal138-1186 138-1186 (Affix over Part No. 120-1683 for CE) Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions on that day and at that site.
  • Page 10 decal138-6983 138-6983 1. Read the Operator’s Manual.

  • Page 11: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Adjust the support rollers. Hood-lock bracket Rivet Install the hood lock for European CE Screw (1/4 x 2 inch) Compliance.

  • Page 12: Adjusting The Support Rollers

    Adjusting the Support Installing the Hood Lock for Rollers CE Compliance No Parts Required Parts needed for this procedure: Hood-lock bracket Procedure Rivet Depending on what width cutting units are to be Screw (1/4 x 2 inch) installed on the traction unit, adjust the support rollers Flat washer (1/4 inch) as follows: Locknut (1/4 inch)

  • Page 13: Installing The Cutting Units

    g012630 Figure 7 1. Hood latch g012628 Figure 5 1. Hood-latch bracket 2. Rivets Screw the bolt into the other arm of hood-lock bracket to lock the latch in position (Figure Remove the hood-latch bracket from the hood. While aligning the mounting holes, position the CE lock bracket and the hood-latch bracket onto the hood.
  • Page 14 Note: Assemble and adjust as described in the cutting Position the bolt head to the outer unit Operator's Manual. side of the tab as shown in Figure Make sure that the counter weight (Figure 9) is installed to the proper end of the cutting unit as described in the cutting unit Operator's Manual.
  • Page 15 g015160 Figure 13 1. Hose guide (left side 3. Nuts shown) 2. Rod bracket g019602 Figure 14 1. Hose guides (each must lean toward the center cutting unit) Note: When installing or removing the cutting units, make sure that the hairpin cotter is installed in the spring-rod hole next to the rod bracket.
  • Page 16 For the front cutting units, slide a cutting unit under the lift arm while inserting the shaft of the carrier frame up into the lift-arm pivot yoke (Figure 16). Make sure that the thrust washer is in position on the carrier frame shaft. Secure the carrier-frame shaft to the lift-arm yoke with the klik pin (Figure...

  • Page 17: Adjusting The Turf-Compensation Spring

    Secure the lift-arm chain to the chain bracket with the snapper pin (Figure 19). Note: Use the number of chain links described in the cutting unit Operator's Manual. Adjusting the Turf-Compensation Spring No Parts Required Procedure The turf-compensation spring (Figure 21) transfers the weight from the front to the rear roller.

  • Page 18: Using The Cutting-Unit Kickstand

    Using the Cutting-Unit Kickstand Parts needed for this procedure: Cutting-unit kickstand Procedure Whenever the cutting unit has to be tipped to expose the bedknife/reel, prop up the rear of the cutting unit with the kickstand to make sure that the nuts on the g004144 back end of the bedbar adjusting screws are not Figure 23...

  • Page 19: Checking The Fluid Levels

    Checking the Fluid Levels No Parts Required Procedure Check the level of the rear axle lubricant before the engine is first started, refer to Checking the Oil Level of the Rear Axle (page 63). Check the level of the hydraulic fluid before g004552 the engine is first started, refer to Checking the...

  • Page 20: Product Overview

    Product Overview toward you to the most comfortable position and then release the pedal. Controls Mow-Speed Limiter When the mow-speed limiter (Figure 26) is flipped up Brake Pedals it will control the mow speed and allow the cutting units to be engaged. Each spacer adjusts the mowing The 2 foot pedals (Figure 25) operate individual wheel...

  • Page 21: Pto Switch

    diagnostics and other information about the machine (Figure 27). PTO Switch The PTO switch (Figure 27) has 2 positions: S TART and S . Push the PTO button forward to engage the cutting-unit blades. Push the button back to disengage the cutting-unit blades. g010239 Figure 28 1.
  • Page 22 Adjusting the Seat Using the InfoCenter LCD Display The InfoCenter LCD display shows information about Fore and Aft Adjusting Lever your machine such as the operating status, various diagnostics, and other information about the machine Pull out on the lever to slide the seat fore or aft (Figure (Figure 31) There is a splash screen and main...
  • Page 23 InfoCenter Icon Description InfoCenter Icon Description (cont'd.) SERVICE DUE Indicates when scheduled service should be performed Engine Start Hours remaining until service Reset the service hours Stop or shutdown Engine rpm/status—indicates the Engine engine speed Info icon Key switch Hour meter Indicates when the cutting units are being lowered Fast...
  • Page 24 Lists the total number of hours drive the machine back to the shop that the machine, engine and and contact your authorized Toro PTO have been on, as well distributor (software version F and as the number of hours the later).
  • Page 25 If you changed the PIN code and forgot the Controls the amount of time Auto Idle code, contact your Authorized Toro Distributor for allowed before returning the engine to low idle when the assistance. machine is stationary From the M...
  • Page 26 Setting the Front and Rear Reel Wait until the red indicator light of the InfoCenter illuminates. Speeds Note: If the InfoCenter accepts the PIN code Although the front and rear reel speeds are calculated and the protected menu is unlocked, the word by inputting the number of blades, mow speed and “PIN”...

  • Page 27: Specifications

    Authorized Service Dealer or authorized Toro condition. distributor or go to www.Toro.com for a list of all approved attachments and accessories. • Inspect the area where you will use the machine...

  • Page 28: Performing Daily Maintenance

    Fuel filter plugging may be expected for a time • Do not use fuel additives. after converting to biodiesel blends. • Contact your Authorized Toro Distributor if you Petroleum Diesel wish for more information on biodiesel. Cetane rating: 45 or higher Sulfur content: Ultra-low sulfur (<15 ppm)

  • Page 29: During Operation

    Adding Fuel causes distractions; otherwise, injury or property damage may occur. Park the machine on a level surface, lower the • Before you start the engine, ensure that all drives cutting units, shut off the engine, and remove are in neutral, the parking brake is engaged, and the key.

  • Page 30: Starting The Engine

    Machines with a Foldable Roll Bar • Identify hazards at the base of the slope. If there are hazards, mow the slope with a • Always use the seat belt with the roll bar in the pedestrian-controlled machine. raised position. •...

  • Page 31: Shutting Off The Engine

    Shutting Off the Engine When you complete the mowing pass, use the joystick to lift the cutting units. Important: Allow the engine to idle for 5 minutes Perform a tear-shaped turn to quickly line up for before shutting it off after a full-load operation. your next pass.
  • Page 32 Engine Warning Messages—Soot Accumulation Indication Level Fault Code Engine Power Rating Recommended Action Perform a parked regeneration Level 1: Engine The computer de-rates the as soon as possible; refer Warning engine power to 85%. Parked or Recovery g213866 Regeneration (page 39).
  • Page 33 DPF Ash Accumulation • When enough ash accumulates, the engine computer sends information to the InfoCenter • The lighter ash is discharged through the exhaust in the form of an engine fault to indicate the system; the heavier ash collects in the soot filter. accumulation of ash in the DPF.
  • Page 34 Types of Diesel Particulate Filter Regeneration Types of diesel particulate filter regeneration that are performed while the machine is operating: Type of Regeneration Conditions that cause DPF regeneration DPF description of operation Passive Occurs during normal operation of the machine at •...
  • Page 35 Types of diesel particulate filter regeneration that require you to park the machine: (cont'd.) Type of Regeneration Conditions that cause DPF regeneration DPF description of operation Recovery Occurs because the operator ignored requests for • When the reset-standby/parked or recovery a parked regeneration and continued operating the machine, adding more soot to the DPF regeneration icon...
  • Page 36 press the right button to select the Technician entry DPF Operation Table (cont'd.) (Figure 42). State Description Reset Regen The engine computer is running a reset regeneration. The engine computer is requesting that Parked Stby you run a parked regeneration. Parked Regen You initiated a parked regeneration request and the engine computer is...
  • Page 37 Assist DPF Regeneration • The icon displays in the InfoCenter while the reset regeneration is processing. • The engine computer adjusts engine settings to • Whenever possible, do not shut off the engine or raise the exhaust temperature. reduce engine speed while the reset regeneration •...
  • Page 38 g227304 g224394 Figure 47 Figure 49 Press the right button to change the inhibit Note: If the engine exhaust temperature is too low, regeneration setting from On to Off (Figure the InfoCenter displays A #186 (Figure 50) to DVISORY or from Off to On (Figure 48).
  • Page 39 Parked or Recovery Regeneration regeneration required—power takeoff disabled #189 (Figure 54). DVISORY • When the engine computer requests either a parked regeneration or a recovery regeneration, the regeneration request icon (Figure 51) displays in the InfoCenter. g224398 Figure 54 Important: Perform a parked regeneration to restore the PTO function;...
  • Page 40 Important: Perform a recovery regeneration Move the machine outside to an area away from to restore the PTO function; refer to Preparing combustible materials. to Perform a Parked or Recovery Regeneration Park the machine on a level surface. (page 40) Performing a Parked or Recovery Regeneration (page 40).
  • Page 41 At the DPF checklist screen, verify that the parking brake is engaged and that the engine speed is set to low idle (Figure 62). g224402 g224407 g224629 Figure 60 At the V screen, verify that you g227679 ERIFY FUEL LEVEL Figure 62 have 1/4 tank of fuel if you are performing the parked regeneration or 1/2 tank of fuel if you are...
  • Page 42 The InfoCenter displays the I NITIATING Check Message and Corrective Action Table message (Figure 64). EGEN (cont'd.) g224411 Corrective Action: Start and run the engine. g227681 Figure 64 Corrective Action: Run the engine to warm the coolant The InfoCenter displays the time to complete temperature to 60°C (140°F).

  • Page 43: Adjusting The Lift-Arm Counterbalance

    Canceling a Parked or Recovery Regeneration displays A #183 (Figure 67). Press the DVISORY left button to exit to the home screen. Use the Parked Regen Cancel or Recovery Regen Cancel setting to cancel a running parked or recovery regeneration process. Access the DPF Regeneration menu (Figure 69).

  • Page 44: Adjusting The Lift-Arm Turnaround Position

    You can adjust each counterbalance spring to 1 of 4 settings. Each increment increases or decreases the counterbalance on the cutting unit by 2.3 kg (5 lb). You can position the springs on the back side of the first spring actuator to remove all counterbalance (fourth position).

  • Page 45: Checking The Interlock Switches

    • Keep all nuts, bolts, and screws correctly torqued ensure that the equipment is in safe working condition. • Replace worn or damaged parts for safety. • Ensure that the seat belt and mountings are in safe working order. • Wear the seat belt when the roll bar is raised and no seat belt when the roll bar is lowered.

  • Page 46: Operating Tips

    After Operation Note: The PTO should not engage. If the PTO engages, there is a malfunction in the interlock system; correct it before operating the machine. After Operation Safety Sit on the seat, engage the parking brake, and start the engine. Move the traction pedal out of the N General Safety EUTRAL...

  • Page 47: Locating The Jacking Points

    If you need to push or tow the machine in reverse, you must first bypass the check valve in the 4-wheel-drive manifold. The following Toro parts are needed to bypass the check valve: • Toro Part No. 59-7410, diagnostic fitting •...
  • Page 48 Note: Do not exceed 7 to 11 N∙m (5 to 8 ft-lb) torque to close the valve. Pushing or Towing the Machine Forward Only If you need to push or tow the machine forward only, you can just rotate the bypass valve. Important: If you need to push or tow the machine in reverse, refer to...

  • Page 49: Maintenance

    – Engage the parking brake. • To ensure safe, optimal performance of the – Shut off the engine and remove the key (if machine, use only genuine Toro replacement equipped). parts. Replacement parts made by other – Wait for all movement to stop.
  • Page 50 Maintenance Service Maintenance Procedure Interval • Service the air cleaner. Service the air cleaner earlier if the service indicator shows red. Service it more frequently in extremely dirty or dusty conditions. • Check the fuel lines and connections for deterioration, damage, or loose connections. •...

  • Page 51: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the brake operation. Check the levels of the engine oil and fuel. Check the cooling-system fluid level.

  • Page 52: Pre-Maintenance Procedures

    Refer to your engine owner’s manual and cutting unit Operator's Manual for additional maintenance procedures. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Pre-Maintenance...
  • Page 53 • Steering cylinder ball joints (2) (Figure g009705 Figure 80 g009706 Figure 81 1. Top fitting on king pin • Tie rod ball joints (2) (Figure • King pin bushings (2) (Figure 81). The top fitting on the king pin should only be lubricated annually (2 pumps).

  • Page 54: Engine Maintenance

    Engine Maintenance • Cutting unit carrier frame (2 per cutting unit) (Figure • Cutting unit lift arm pivot (1 per cutting unit) (Figure Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. •...

  • Page 55: Servicing The Engine Oil

    • Preferred oil: SAE 15W-40: above -18°C (0°F) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Toro Premium Engine Oil is available from your authorized Toro distributor in either 15W-40 or 10W-30 g011504 Figure 86 viscosity grades. 1. Primary filter...
  • Page 56 Checking the Engine-Oil Level Install the oil-fill cap and dipstick. Close the hood and secure it with the latches. Service Interval: Before each use or daily The engine is shipped with oil in the crankcase; Crankcase Oil Capacity however, the oil level must be checked before and after the engine is first started.

  • Page 57: Servicing The Diesel-Oxidation Catalyst (Doc) And The Soot Filter

    DPF. Park the machine on a level surface, lower the cutting Refer to your authorized Toro distributor for units, engage the parking brake, shut off the engine, diesel-oxidation catalyst and the soot filter and remove the key.

  • Page 58: Servicing The Water Separator

    Servicing the Water Separator Service Interval: Before each use or daily—Drain water or other contaminants from the water separator. Every 400 hours—Replace the fuel filter canister. Park the machine on a level surface, lower the cutting units, engage the parking brake, shut off the engine, and remove the key.

  • Page 59: Electrical System Maintenance

    Figure 94 Coat both battery connections with Grafo 112X 1. Operator's console panel 2. Latch (skin-over) grease, Toro Part No. 505-47, petroleum jelly, or light grease to prevent corrosion. Slide the rubber boot over the positive terminal.

  • Page 60: Servicing The Battery

    Rinse the case with clean water. Coat the battery posts and cable connectors with g200376 Figure 97 Grafo 112X (skin-over) grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. 1. Operator's console panel 2. Latch Checking the Fuses The fuses are located under the operator’s control...

  • Page 61: Drive System Maintenance

    8 hours of operation. Torque the wheel nuts every 200 If either wheel moves, contact your authorized hours thereafter. Toro distributor to have the planetary drive rebuilt. Note: The front wheel nuts are 1/2–20 UNF. The rear wheel nuts are M12 x 1.6-6H (metric).

  • Page 62: Changing The Planetary-Gear-Drive Oil

    Changing the Planetary-Gear-Drive Oil Service Interval: After the first 200 hours Every 800 hours or yearly, whichever comes first. Lubricant specification: high quality SAE 85W-140 gear lubricant Planetary and brake housing lubrication capacity: 0.65 L (22 fl oz) Draining the Planetary-Gear-Drive Park the machine on level surface, position the g225612 Figure 100...

  • Page 63: Checking The Oil Level Of The Rear Axle

    g225607 g225608 Figure 105 Figure 103 1. Drain hole (brake housing) 2. Drain plug Repeat steps through Draining the Planetary-Gear-Drive (page 62) Check the O-ring for the plug for wear or damage steps through in this procedure for the and install the drain plug into the brake housing. planetary/brake assembly at the other side of Note: the machine.

  • Page 64: Changing The Oil In The Rear Axle

    Changing the Oil in the Rear Axle Service Interval: After the first 200 hours Every 800 hours Park the machine on a level surface, lower the cutting units, engage the parking brake, shut off the engine, and remove the key. Clean the area around the 3 drain plugs, 1 on each end and 1 in the center (Figure...

  • Page 65: Checking The Rear-Wheel Toe-In

    After the wheel rotation ceases, tighten the jam Remove the tie-rod ball joint from the axle case nuts to secure the adjustment. support. Shut off the engine and release the right brake. Loosen the clamps at both ends of the tie rods (Figure 111).

  • Page 66: Cooling System Maintenance

    Cooling System Maintenance Cooling System Safety • Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. • Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns. – Always allow the engine to cool at least 15 minutes before removing the radiator cap.
  • Page 67 Important: Cleaning the oil cooler/radiator with water will promote premature corrosion damage to components and compact debris. Close the rear screen and secure it with the latch. g200377 Figure 113 1. Rear screen latch Clean the screen thoroughly of all debris. Note: To remove the screen, lift off the hinge pins.

  • Page 68: Brake Maintenance

    Brake Maintenance Belt Maintenance Adjusting the Service Servicing the Alternator Brakes Belt Adjust the service brakes when there is more than Service Interval: Every 100 hours 13 mm (1/2 inch) of free travel of the brake pedal, or Check the condition and tension of the belts (Figure when the brakes do not work effectively.

  • Page 69: Hydraulic System Maintenance

    (Figure 117). (page 69). Recommended hydraulic fluid: Toro PX Extended Life Hydraulic Fluid; available in 19 L (5 US gallon) pails or 208 L (55 US gallon) drums. Note: A machine using the recommended replacement fluid requires less frequent fluid and filter...

  • Page 70: Hydraulic Fluid Capacity

    Start the engine and use all of the hydraulic This fluid is compatible with the elastomers used controls to distribute hydraulic fluid throughout in Toro hydraulic systems and is suitable for a the system. wide-range of temperature conditions. This fluid is compatible with conventional mineral oils, but for Check for leaks and shut off the engine.
  • Page 71 Use Toro replacement filters Part No. 94-2621 for the rear (cutting unit) of the machine and Part No. 75-1310 for the front (charge) of the machine. Important: Using another type of filter may void the warranty on some components. Park the machine on a level surface, lower the cutting units, engage the parking brake, shut off the engine, and remove the key.

  • Page 72: Cutting Unit Maintenance

    Cutting Unit Maintenance DANGER Changing the engine speed while backlapping may cause the reels to stall. Blade Safety • Never change the engine speed while • A worn or damaged blade or bedknife can break, backlapping. and a piece could be thrown toward you or •...

  • Page 73: Cleaning

    Note: Additional instructions and procedures on important decals, or wash away necessary grease backlapping are available in the Toro Sharpening at friction points. Avoid excessive use of water Reel and Rotary Mowers Manual, Form No. near the control panel, engine, and battery.

  • Page 74: Storage

    Clean the battery, terminals, and posts with a wire brush and baking-soda solution. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. Slowly charge the battery every 60 days for 24 hours to prevent lead sulfation of the battery.
  • Page 75 Notes:...
  • Page 76 Notes:...
  • Page 77 Notes:...
  • Page 78 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
  • Page 79 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
  • Page 80 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.

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