Page 1 SENSORLESS SERVO DRIVE UNIT FR-E700EX INSTRUCTION MANUAL (Applied) FR-E720EX-0.1K to 3.7K According to the motor to be connected, perform PM parameter initialization. Incorrect initial setting of parameters may damage the motor. (Refer to page 73) In the initial setting, FR-E720EX-0.1K to 0.75K is set for an MM-GKR motor, and FR-E720EX-1.5K to 3.7K is set for an S-PM geared motor.
Page 2 Thank you for choosing this Mitsubishi Sensorless servo drive unit. This Instruction Manual (Applied) provides instructions for advanced use of the FR-E700EX series drive units. Incorrect handling might cause an unexpected fault. Before using the drive unit, always read this Instruction Manual and the instruction manual (Basic) [IB-0600506ENG] packed with the product carefully to use the equipment to its optimum performance.
Page 3 4. Additional Instructions (3) Trial run Also the following points must be noted to prevent an CAUTION accidental failure, injury, electric shock, etc.  Before starting operation, each parameter must (1) Transportation and Mounting confirmed and adjusted. A failure to do so may cause some CAUTION machines to make unexpected motions.
Page 4 (5) Emergency stop CAUTION  A safety backup such as an emergency brake must be provided to prevent hazardous condition to the machine and equipment in case of drive unit failure.  When the breaker on the drive unit input side trips, the wiring must be checked for fault (short circuit), and internal parts of the drive unit for a damage, etc.
Page 5: Table Of Contents
CONTENTS OUTLINE Product checking and parts identification......... 2 Drive unit and peripheral devices............3 1.2.1 Peripheral devices .......................... 5 Removal and reinstallation of the cover ..........6 1.3.1 Front cover............................6 1.3.2 Wiring cover............................ 6 Installation of the drive unit and enclosure design ......7 1.4.1 Drive unit installation environment....................
Page 6 3.1.4 Harmonic suppression guideline in Japan ..................39 Installation of a reactor ..............41 Power-OFF and magnetic contactor (MC)......... 42 Precautions for use of the drive unit ..........43 Failsafe of the system which uses the drive unit ......45 4 PARAMETERS Operation panel .................
Page 7 4.5.8 Setting of the electronic gear (Pr.420, Pr.421) ................108 4.5.9 Setting the position adjustment parameters (Pr.426, Pr.506, Pr.507, Pr.510, Pr.511, Pr.536, Y36 signal, PBSY signal, MEND signal, CPO signal, FP signal) ............109 Adjusting the output torque (current) of the motor ...... 111 4.6.1 Torque limit (Pr.22, Pr.48, Pr.148, Pr.149, Pr.156, Pr.157) ............
Page 8 4.13.3 Reference of the terminal FM (pulse train output) (Pr.55, Pr.56) ..........161 4.13.4 Terminal FM calibration (calibration parameter C0 (Pr.900)) ............ 162 4.14 Operation setting at fault occurrence ........... 164 4.14.1 Retry function (Pr.65, Pr.67 to Pr.69) ..................164 4.14.2 Input/output phase loss protection selection (Pr.251, Pr.872) ...........
Page 9 4.20.4 Current average value monitor signal (Pr.555 to Pr.557) ............249 4.20.5 Free parameter (Pr.888, Pr.889) ....................251 4.20.6 Initiating a fault (Pr.997)......................252 4.20.7 Batch setting Mitsubishi HMI (GOT) connection parameters (Pr. 999)........253 4.21 Setting from the parameter unit and operation panel ....255 4.21.1 RUN key rotation direction selection (Pr.40)................
Page 10 6.1.4 Display of the life of the drive unit parts..................290 6.1.5 Checking the drive unit and converter modules ................. 291 6.1.6 Cleaning ............................. 291 6.1.7 Replacement of parts ......................... 292 6.1.8 Drive unit replacement........................ 294 Measurement of main circuit voltages, currents and powers ..295 6.2.1 Measurement of powers ......................
Page 11 MEMO...
Page 12: Outline
Installation of the drive unit and enclosure design ....7 <Abbreviations>  PU: Operation panel and parameter unit (FR-PU07)  Drive unit: Mitsubishi sensorless servo drive unit FR-E700EX series  FR-E700EX: Mitsubishi sensorless servo drive unit FR-E700EX series  Pr.: Parameter number (Number assigned to function) ...
Page 13: Product Checking And Parts Identification
Product checking and parts identification Product checking and parts identification Unpack the drive unit and check the capacity plate on the front cover and the rating plate on the drive unit side face to ensure that the product agrees with your order and the drive unit is intact. Drive unit model FR - E720EX -...
Page 14: Drive Unit And Peripheral Devices
Effective in the range from about 1MHz to 10MHz. A wire should be wound four turns at a maximum. Drive unit (FR-E700EX) Magnetic motor starter Earth Example) No-fuse switch (Ground) Noise filter (ferrite core) *...
Page 15: Wiring
Drive unit and peripheral devices NOTE  The life of the drive unit is influenced by surrounding air temperature. The surrounding air temperature should be as low as possible within the permissible range. This must be noted especially when the drive unit is installed in an enclosure.
Page 16: Peripheral Devices
Drive unit and peripheral devices 1.2.1 Peripheral devices Check the drive unit model of the drive unit you purchased. Appropriate peripheral devices must be selected according to the capacity. Refer to the following list and prepare appropriate peripheral devices. MM-GKR motor ...
Page 17: Removal And Reinstallation Of The Cover
Removal and reinstallation of the cover Removal and reinstallation of the cover 1.3.1 Front cover Removal (Example of FR-E720EX-0.75K) Remove the front cover by pulling in the direction of arrow. Reinstallation (Example of FR-E720EX-0.75K) To reinstall, match the cover to the drive unit front and install it straight. NOTE ...
Page 18: Installation Of The Drive Unit And Enclosure Design
Installation of the drive unit and enclosure design Installation of the drive unit and enclosure design When a drive unit enclosure is to be designed and manufactured, heat generated by contained equipment, etc., the environment of an operating place, and others must be fully considered to determine the enclosure structure, size and equipment layout.
Page 19 Installation of the drive unit and enclosure design (3) Dust, dirt, oil mist Dust and dirt will cause such faults as poor contact of contact points, reduced insulation or reduced cooling effect due to moisture absorption of accumulated dust and dirt, and in-panel temperature rise due to clogged filter. In the atmosphere where conductive powder floats, dust and dirt will cause such faults as malfunction, deteriorated insulation and short circuit in a short time.
Page 20: Cooling System Types For Drive Unit Panel
Installation of the drive unit and enclosure design 1.4.2 Cooling system types for drive unit panel From the panel that contains the drive unit, the heat of the drive unit and other equipment (transformers, lamps, resistors, etc.) and the incoming heat such as direct sunlight must be dissipated to keep the in-panel temperature lower than the permissible temperatures of the in-panel equipment including the drive unit.
Page 21: Drive Unit Placement
Installation of the drive unit and enclosure design 1.4.3 Drive unit placement (1) Installation of the drive unit Enclosure surface mounting Remove the front cover and wiring cover to fix the drive unit to the surface. FR-E720EX-0.1K to 0.75K FR-E720EX-1.5K to 3.7K Front cover Front cover Wiring cover...
Page 22 Installation of the drive unit and enclosure design Arrangement of multiple drive units When multiple drive units are placed in the same enclosure, generally arrange them horizontally as shown in the right figure (a). When it is inevitable to arrange Drive Drive Drive...
Page 23 MEMO...
Page 24: Wiring
WIRING This chapter describes the basic "WIRING" for use of this product. Always read the instructions before using the equipment. Wiring..................... 14 Main circuit terminal specifications ..........15 Control circuit specifications ............18 Connection of stand-alone option unit ........27...
Page 25 Wiring Wiring Terminal connection diagram (Speed control) ∗ 1 DC reactor (FR-HEL) Sink logic When connecting a DC reactor, remove the Main circuit terminal jumper across P1 and P/+. Control circuit terminal ∗6 A brake transistor is not built-in to the 0.1K and 0.2K.
Page 26: Main Circuit Terminal Specifications
Main circuit terminal specifications Main circuit terminal specifications 2.2.1 Specification of main circuit terminal Terminal Terminal Name Description Symbol R/L1, Connect to the commercial power supply. S/L2, AC power input Keep these terminals open when using the high power factor converter (FR-HC2) or T/L3 power regeneration common converter (FR-CV).
Page 27: Cables And Wiring Length
Main circuit terminal specifications 2.2.3 Cables and wiring length (1) Applicable cable size Select the recommended cable size to ensure that a voltage drop will be 2% at maximum. The following table indicates a selection example for the wiring length of 20m. Three-phase 200V class (when input power supply is 220V) (1) MM-GKR motor Cable Size...
Page 28 Main circuit terminal specifications Earthing (Grounding) precautions  Always earth (ground) the motor and drive unit. 1) Purpose of earthing (grounding) Generally, an electrical apparatus has an earth (ground) terminal, which must be connected to the ground before use. An electrical circuit is usually insulated by an insulating material and encased. However, it is impossible to manufacture an insulating material that can shut off a leakage current completely, and actually, a slight current flow into the case.
Page 29: Control Circuit Specifications
Control circuit specifications Control circuit specifications 2.3.1 Control circuit terminal indicates that terminal functions can be selected using Pr.178 to Pr.184, Pr.190 to Pr.192 (I/O terminal function selection). (Refer to page 138) (1) Input signal (Speed control) Terminal Refer to Type Terminal Name Description...
Page 30 Control circuit specifications Terminal Refer to Type Terminal Name Description Rated Specifications Symbol Page 5.2V0.2VDC Used as power supply when connecting potentiometer Speed setting power for speed setting (speed setting) from outside of the permissible load current supply drive unit. (Refer to Pr.73 Analog input selection) 10mA Inputting 0 to 5VDC (or 0 to 10V) provides the Input resistance 10k1k...
Page 31 Control circuit specifications (2) Output signal Terminal Reference Type Terminal Name Description Rated Specifications Symbol Page Contact capacity:230VAC 1 changeover contact output indicates that the drive unit Relay output 0.3A protective function has activated and the output stopped. A, B, C Fault: discontinuity across B-C (continuity across AC), (fault output) (power factor =0.4)
Page 32: Changing The Control Logic
Control circuit specifications 2.3.2 Changing the control logic The input signals are set to sink logic (SINK) when shipped from the factory. To change the control logic, the jumper connector above the control terminal must be moved to the other position. ...
Page 33 Control circuit specifications When using an external power supply for transistor output  Sink logic type  Source logic type Use terminal PC as a common terminal, and perform Use terminal SD as a common terminal, and perform wiring as shown below. (Do not connect terminal SD of the wiring as shown below.
Page 34: Wiring Of Control Circuit
Control circuit specifications 2.3.3 Wiring of control circuit  Terminal layout Terminal screw size M3: (Terminal A, B, C) M2: (Other than the above) 4 RUN FU SE STF STR  Wiring method 1) Strip off the sheath of the wire of the control circuit to wire. Strip off the sheath about the length below.
Page 35 Control circuit specifications (1) Control circuit common terminals (SD, 5, SE)  Terminals SD, SE and 5 are common terminals for I/O signals. (All common terminals are isolated from each other.) Do not earth them. Avoid connecting the terminal SD and 5 and the terminal SE and 5. ...
Page 36: Connection To The Pu Connector
Control circuit specifications 2.3.4 Connection to the PU connector Using the PU connector, you can perform communication operation from the parameter unit (FR-PU07), enclosure surface operation panel (FR-PA07) or a personal computer etc. Refer to the figure below to open the PU connector cover. PU connector To open the cover Place a flathead screwdriver, etc.
Page 37  Pins No. 2 and 8 provide power to the parameter unit. Do not use these pins for RS-485 communication.  When making RS-485 communication with a combination of the FR-E700EX series, FR-E500 series, and FR-S500 series, incorrect connection of pins No.2 and 8 (parameter unit power supply) of the above PU connector may result in a malfunction or failure of the inverter or drive unit.
Page 38: Connection Of Stand-Alone Option Unit
Connection of stand-alone option unit Connection of stand-alone option unit The drive unit accepts a variety of stand-alone option units as required. Incorrect connection will cause drive unit damage or accident. Connect and operate the option unit carefully in accordance with the corresponding option unit manual.
Page 39 Connection of stand-alone option unit It is recommended to configure a sequence, which shuts off power in the input side of the drive unit by the external thermal relay as shown below, to prevent overheat and burnout of the brake resistor (MRS type, MYS type) and high duty brake resistor (FR-ABR) in case the regenerative brake transistor is damaged.
Page 40: Connection Of The Brake Unit (Fr-Bu2)
Connection of stand-alone option unit 2.4.2 Connection of the brake unit (FR-BU2) Connect the brake unit (FR-BU2) as shown below to improve the braking capability at deceleration. If the transistors in the brake unit should become faulty, the resistor can be unusually hot. To prevent unusual overheat and fire, install a magnetic contactor on the drive unit's input side to configure a circuit so that a current is shut off in case of fault.
Page 41: Connection Of The High Power Factor Converter (Fr-Hc2)
Connection of stand-alone option unit 2.4.3 Connection of the high power factor converter (FR-HC2) When connecting the high power factor converter (FR-HC2) to suppress power harmonics, perform wiring securely as shown below. Incorrect connection will damage the high power factor converter and the drive unit. Perform the wiring securely, and set the following parameter: Pr.30 Regenerative function selection = "0"...
Page 42: Connection Of The Power Regeneration Common Converter (Fr-Cv)
Connection of stand-alone option unit 2.4.4 Connection of the power regeneration common converter (FR-CV) When connecting the power regeneration common converter (FR-CV), connect the drive unit terminals (P/+, N/-) and power regeneration common converter (FR-CV) terminals as shown below so that their symbols match with each other. R/L1 ...
Page 43: Connection Of The Dc Reactor (Fr-Hel)
Connection of stand-alone option unit 2.4.5 Connection of the DC reactor (FR-HEL) (1) Keep the surrounding air temperature within the permissible range (-10°C to +50°C). Keep enough clearance around the reactor because it heats up. (Take 10cm or more clearance on top and bottom and 5cm or more on left and right regardless of the installation direction.) 10cm or more 5cm or...
Page 44: Precautions For Use Of The Drive Unit
PRECAUTIONS FOR USE OF THE DRIVE UNIT This chapter explains the "PRECAUTIONS FOR USE OF THE DRIVE UNIT" for use of this product. Always read the instructions before using the equipment. EMC and leakage currents ............34 Installation of a reactor ..............41 Power-OFF and magnetic contactor (MC) ........
Page 45: Emc And Leakage Currents
EMC and leakage currents EMC and leakage currents 3.1.1 Leakage currents and countermeasures Capacitances exist between the drive unit I/O cables, other cables and earth and in the motor, through which a leakage current flows. Therefore, take the following measures. Select the earth leakage current breaker according to its rated sensitivity current, independently of the carrier frequency.
Page 46 EMC and leakage currents Selection of rated sensitivity current of earth (ground) leakage current breaker When using the earth leakage current breaker with the drive unit circuit, select its rated sensitivity current as follows, independently of the PWM carrier frequency. ...
Page 47: Emc Measures
EMC and leakage currents 3.1.2 EMC measures Some electromagnetic noises enter the drive unit to malfunction it and others are radiated by the drive unit to malfunction peripheral devices. Though the drive unit is designed to have high immunity performance, it handles low-level signals, so it requires the following basic techniques.
Page 48 EMC and leakage currents Propagation Measures Path When devices that handle low-level signals and are liable to malfunction due to electromagnetic noises, e.g. instruments, receivers and sensors, are contained in the enclosure that contains the drive unit or when their signal cables are run near the drive unit, the devices may malfunction due to air-propagated electromagnetic noises.
Page 49: Power Supply Harmonics
EMC and leakage currents 3.1.3 Power supply harmonics The drive unit may generate power supply harmonics from its converter circuit to affect the power generator, power capacitor etc. Power supply harmonics are different from noise and leakage currents in source, frequency band and transmission path. Take the following countermeasure suppression techniques.
Page 50: Harmonic Suppression Guideline In Japan
Harmonic suppression measures necessary Equal to or less than upper limit Harmonic suppression measures unnecessary Table 2 Conversion Factors for FR-E700EX Series Class Circuit Type Conversion Factor (Ki) Without reactor K31 = 3.4 Three-phase bridge With reactor (AC side) K32 = 1.8...
Page 51 EMC and leakage currents 1) Calculation of equivalent capacity (P0) of harmonic generating equipment The "equivalent capacity" is the capacity of a 6-pulse converter converted from the capacity of consumer's harmonic generating equipment and is calculated with the following equation. If the sum of equivalent capacities is higher than the limit in Table 3, harmonics must be calculated with the following procedure: P0 = (KiPi) [kVA] ...
Page 52: Installation Of A Reactor
Installation of a reactor Installation of a reactor When the drive unit is connected near a large-capacity power transformer (500kVA or more) or when a power capacitor is to be switched over, an excessive peak current may flow in the power input circuit, damaging the converter circuit. To prevent this, always install an optional reactor (FR-HAL).
Page 53: Power-Off And Magnetic Contactor (Mc)
Power-OFF and magnetic contactor (MC) Power-OFF and magnetic contactor (MC) (1) Drive unit input side magnetic contactor (MC) On the drive unit input side, it is recommended to provide an MC for the following purposes. (Refer to page 5 for selection.) 1) To release the drive unit from the power supply when the fault occurs or when the drive is not functioning (e.g.
Page 54: Precautions For Use Of The Drive Unit
Precautions for use of the drive unit Precautions for use of the drive unit The FR-E700EX series is a highly reliable product, but using incorrect peripheral circuits or incorrect operation/handling methods may shorten the product life or damage the product.
Page 55 Precautions for use of the drive unit (12) Across terminals P/+ and PR, connect only an external brake resistor. Do not connect a mechanical brake. The brake resistor can not be connected to the 0.1K or 0.2K. Leave terminals P/+ and PR open. Also, never short between these terminals.
Page 56: Failsafe Of The System Which Uses The Drive Unit
Failsafe of the system which uses the drive unit Failsafe of the system which uses the drive unit When a fault occurs, the drive unit trips and outputs a fault signal. However, a fault signal may not be output at a drive unit fault occurrence when the detection circuit or output circuit fails, etc.
Page 57: Parameters
Failsafe of the system which uses the drive unit Check if RUN signal is output when inputting the start signal to the drive unit (forward signal is STF signal and reverse signal is STR signal). For logic check, note that RUN signal is output for the period from the drive unit decelerates until output to the motor is stopped, configure a sequence considering the drive unit deceleration time Output Pr.190 to Pr.192...
Page 58: Parameters
PARAMETERS This chapter explains the "PARAMETERS" for use of this product. Always read the instructions before using the equipment.
Page 59: Operation Panel
Operation panel Operation panel 4.1.1 Names and functions of the operation panel The operation panel cannot be removed from the drive unit. Operating status indicator Operation mode indicator PU: ON to indicate PU operation mode. ON or flicker during drive unit EXT:ON to indicate External operation operation.
Page 60: Basic Operation (Factory Setting)
Operation panel 4.1.2 Basic operation (factory setting) Operation mode switchover At power-ON (External operation mode) PU Jog operation mode (Example) PU operation mode Value change and speed flicker. (rotation speed monitor) Speed setting has been written and completed!! STOP Output current monitor Output voltage monitor Display the (Refer to page 51)
Page 61: Easy Operation Mode Setting (Easy Setting Mode)
Operation panel 4.1.3 Easy operation mode setting (easy setting mode) Setting of Pr.79 Operation mode selection according to combination of the start command and speed command can be easily made. Operation Start command: external (STF/STR), speed command: operate with example Operation Display Screen at power-ON...
Page 62: Changing The Parameter Setting Value
Operation panel 4.1.4 Changing the parameter setting value Changing Change the Pr.4 Multi-speed setting (high speed) setting. example Operation Display Screen at power-ON The monitor display appears. PU indicator is lit. Press to choose the PU operation mode. PRM indicator is lit. Press to choose the parameter setting mode.
Page 63: Parameter List
Parameter list Parameter list Parameter list 4.2.1 Parameter list For simple variable-speed operation of the inverter, the initial setting of the parameters may be used as they are. Set the  Symbol in the Remarks column. necessary parameters to meet the load and operational specifications. Parameter setting, change and check are available ...Specifications differ according to the date assembled.
Page 64 Parameter list Parameter list Motor/Control Mode Support Table Minimum Refer Initial Customer Instruction Code Parameter Function Parameter Name Setting Range Setting Parameter Remarks S-PM MM-GKR Value Setting Increments Page Read Write Extended Speed Speed position Copy Clear All clear Second acceleration/deceleration time 0 to 360s 0.01s ...
Page 65 Parameter list Parameter list Motor/Control Mode Support Table Minimum Refer Initial Customer Instruction Code Parameter Function Parameter Name Setting Range Setting Parameter Remarks S-PM MM-GKR Value Setting Increments Page Read Write Extended Speed Speed position Copy Clear All clear  Torque limit level at 20mA input 0 to 200% 0.1%...
Page 66 Parameter list Parameter list Motor/Control Mode Support Table Minimum Refer Initial Customer Instruction Code Parameter Function Parameter Name Setting Range Setting Parameter Remarks S-PM MM-GKR Value Setting Increments Page Read Write Extended Speed Speed position Copy Clear All clear Life alarm status display (0 to 15) ...
Page 67 Parameter list Parameter list Motor/Control Mode Support Table Minimum Refer Initial Customer Instruction Code Parameter Function Parameter Name Setting Range Setting Parameter Remarks S-PM MM-GKR Value Setting Increments Page Read Write Extended Speed Speed position Copy Clear All clear Command pulse multiplication numerator ...
Page 68 Parameter list Parameter list Motor/Control Mode Support Table Minimum Refer Initial Customer Instruction Code Parameter Function Parameter Name Setting Range Setting Parameter Remarks S-PM MM-GKR Value Setting Increments Page Read Write Extended Speed Speed position Copy Clear All clear Stopper control function selection 0, 1, 10, 11, 12 ...
Page 69 Parameter list Parameter list Motor/Control Mode Support Table Minimum Refer Initial Customer Instruction Code Parameter Function Parameter Name Setting Range Setting Parameter Remarks S-PM MM-GKR Value Setting Increments Page Read Write Extended Speed Speed position Copy Clear All clear First positioning acceleration time 0.01 to 360s 0.01s ...
Page 70 Parameter list Parameter list Motor/Control Mode Support Table Minimum Refer Initial Customer Instruction Code Parameter Function Parameter Name Setting Range Setting Parameter Remarks S-PM MM-GKR Value Setting Increments Page Read Write Extended Speed Speed position Copy Clear All clear Regeneration avoidance operation ...
Page 71 Parameter list Parameter list Motor/Control Mode Support Table Minimum Refer Initial Customer Instruction Code Parameter Function Parameter Name Setting Range Setting Parameter Remarks S-PM MM-GKR Value Setting Increments Page Read Write Extended Speed Speed position Copy Clear All clear Pr.CL Parameter clear 0, 1 Pr.CL...
Page 72: Pm Sensorless Vector Control
Parameters according to purposes PM sensorless vector control 4.3.1 Outline of PM sensorless vector control ..................73 4.3.2 Automatic parameter setting in accordance with the motor (Pr.998)..........73 4.3.3 Changing the control method (Pr.800)..................75 Speed control 4.4.1 Outline of speed control........................ 78 4.4.2 Setting procedure of speed control....................
Page 73 4.9.3 Acceleration/deceleration pattern (Pr.29) ................... 129 4.10 Selection and protection of a motor 4.10.1 Motor overheat protection (Electronic thermal O/L relay) (Pr.9) ..........130 4.11 Motor brake and stop operation 4.11.1 Zero speed control, pre-excitation, servo-ON, and servo lock (Pr.10, Pr.11, Pr.795, Pr.802, LX sig- nal, SON signal) .........................
Page 74 4.17.1 Operation mode selection (Pr.79)....................186 4.17.2 Operation mode at power-ON (Pr.79, Pr.340) ................194 4.17.3 Start command source and speed command source during communication operation (Pr.338, Pr.339, Pr.550, Pr.551)....................... 195 4.18 Communication operation and setting 4.18.1 Wiring and configuration of PU connector .................. 201 4.18.2 Initial settings and specifications of RS-485 communication (Pr.117 to Pr.120, Pr.123, Pr.124, Pr.549) .................
Page 75: Outline Of Pm Sensorless Vector Control
PM sensorless vector control PM sensorless vector control 4.3.1 Outline of PM sensorless vector control A dedicated PM (magnet) motor is a highly efficient motor compared to an induction motor. With this PM motor, highly efficient motor control and highly accurate motor speed control can be performed. Without using a speed detector such as an encoder, the motor speed is detected based on the output voltage and current of the drive unit, and highly accurate speed control and position control can be performed.
Page 76 PM sensorless vector control REMARKS  Make sure to set Pr.998 before setting other parameters. If the Pr.998 setting is changed after setting other parameters, some of those parameters will be initialized too. (Refer to "(2) PM parameter initialization list" for the parameters that are initialized.) ...
Page 77: Changing The Control Method (Pr.800)
PM sensorless vector control CAUTION According to the motor to be connected, perform PM parameter initialization. Incorrect initial setting of parameters may damage the motor. In the initial setting, FR-E720EX-0.1K to 0.75K is set for an MM-GKR motor, and FR-E720EX-1.5K to 3.7K is set for an S-PM geared motor.
Page 78 PM sensorless vector control (2) Valid/invalid statuses of I/O terminal functions during the test operation Input signal Output signal Signal Signal Function Function name name Low-speed operation command  Drive unit running  Middle-speed operation  Up to speed  command ...
Page 79 PM sensorless vector control Valid/invalid statuses of monitor outputs during the test operation DU/PU monitor Monitoring items Communication display output Rotation speed       Output current    Output voltage Fault display  —  Speed setting value ...
Page 80: Speed Control
Speed control Speed control Purpose Parameter to set Refer to page To adjust gain for speed control Gain adjustment Pr.820, Pr.821 To enhance the trackability of the Speed feed forward control, motor in response to a speed Pr.828, Pr.877 to Pr.881 model adaptive speed control command change To avoid mechanical resonance...
Page 81: Setting Procedure Of Speed Control
Speed control Model adaptive control and feed forward control The model adaptive control is a control logic based on the load inertia setting to set gains individually for the ideal model section and the actual loop section, achieving a fast-responsing and mechanically stable setting. The ideal model section is not affected by disturbances or backlashes of the machine.
Page 82: Adjusting The Speed Control Gain (Pr.820, Pr.821, X44 Signal)
Speed control 4.4.3 Adjusting the speed control gain (Pr.820, Pr.821, X44 signal) Manual adjustment of gain is useful to exhibit the optimum performance of the machine or to improve unfavorable  conditions such as vibration and acoustic noise during the operation with high load inertia or gear backlashes. Parameter Setting Name...
Page 83 Speed control  Actual speed response is calculated as below when load inertia is applied. JM: Motor inertia Actual speed response = Speed response of the motor alone  JL: Load inertia converted as the motor JM+JL axis inertia Load fluctuation Rotation speed...
Page 84 Speed control (4) Troubleshooting Condition Possible cause Countermeasure (1) Speed command from the (1) Check that the speed command sent from the controller controller is different from is correct. Motor does not run at the correct the actual speed. (Take EMC measures.) speed.
Page 85: Speed Feed Forward Control, Model Adaptive Speed Control
Speed control 4.4.4 Speed feed forward control, model adaptive speed control (Pr.828, Pr.877 to Pr.881) By making parameter setting, select the speed feed forward control or model adaptive speed control. The speed feed forward control enhances the trackability of the motor in response to a speed command change. The model adaptive speed control enables individual adjustment of speed trackability and motor disturbance torque response.
Page 86: Excessive Speed Deviation (Pr.285, Pr.853)
Speed control (2) Model adaptive speed control (Pr.877 = "2") The motor's model speed is calculated to feed back the model side speed controller. This model speed is also used  as the actual speed controller command. The inertia ratio of Pr.880 is used when the model calculates the motor speed or the speed controller calculates the ...
Page 87: Notch Filter (Pr.862, Pr.863, Pr.871)
Speed control 4.4.6 Notch filter (Pr.862, Pr.863, Pr.871) The response level of speed control in the resonance frequency band of mechanical systems can be lowered to avoid mechanical resonance. Parameter Name Initial value Setting range Description number No notch filter Notch filter frequency 10 to 625Hz Set the frequency for the center of gain attenuation.
Page 88: Speed Estimation Gain And Current Control Gain (Pr.730, Pr.824, Pr.825)
Speed control 4.4.7 Speed estimation gain and current control gain (Pr.730, Pr.824, Pr.825) Adjust if any of phenomena such as unusual vibration, noise, or overcurrent is produced by the motor or machinery.  Parameter Initial Setting Name Description number value range 0 to 300% Set the proportional gain for the speed estimator.
Page 89: Adjusting The Motor Wiring Resistance (Pr.658)
Speed control 4.4.8 Adjusting the motor wiring resistance (Pr.658) Adjust if acceleration/deceleration characteristics are unstable. In normal condition, setting is not required. Parameter Initial Name Setting range Description number value Set the motor wiring resistance. PM sensorless vector control is 0 to 5 ...
Page 90: Position Control
Position control Position control Purpose Parameter to set Refer to page Pr.4 to Pr.6, Pr.24 to Pr.27, To perform simple position control by Parameter position Pr.465 to Pr.478, Pr.525 to Pr.531, setting parameters command Pr.537, Pr.578 to Pr.591 To perform stop operation under Position control sudden Pr.464, Pr.535 position control...
Page 91 Position control Control block diagram Indication category of position data Position feed [Before electronic gear] [After electronic gear] forward gain Model adaptive speed control (Pr.877 = 2) Speed command Pr.423 ∗2 created ∗1 Ideal speed command Model position Model speed Point RH signal Model speed...
Page 92 Position control (3) Connection example Sink logic ∗1 DC reactor (FR-HEL) Main circuit terminal When connecting a DC reactor, remove the jumper across P1 and P/+. Control circuit terminal Brake unit ∗3 A brake transistor is not built-in to the (Option) 0.1K and 0.2K.
Page 93: Setting Procedure Of Position Control
Position control 4.5.2 Setting procedure of position control Perform secure wiring. (Refer to page 90) Change the parameter settings to the initial value in accordance with the applied motor. (Pr.998) (Refer to page 73) "3024": Parameter settings for an MM-GKR motor (rotations per minute) "3124": Parameter settings for an MM-GKR motor (frequency) Select the control method.
Page 94: Gain Adjustment Of Position Control (Pr.422, Pr.423, Pr.427, Pr.446, Pr.463, Pr.698, Pr.877)
Position control 4.5.3 Gain adjustment of position control (Pr.422, Pr.423, Pr.427, Pr.446, Pr.463, Pr.698, Pr.877) Parameter Setting Name Initial value Description number range Position control gain Set the gain of the position control. 20sec 0 to 150sec Function to cancel a delay caused by the Position feed forward gain 0 to 100% droop pulses.
Page 95 Position control Model adaptive speed control (Pr.446, Pr.877 = "2")  The model speed of the motor is calculated, and the feedback is applied to the position controller on the model side. Also, this model position is set as the command of the actual position controller. ...
Page 96 Position control (7) Troubleshooting (for position control) Condition Cause Countermeasure The phase sequence of motor wiring is Check the wiring. incorrect. The setting of Pr.800 is not appropriate. Check the Pr.800 setting. Any of the following signals are not input: Check if the signals are properly input.
Page 97: Simple Positioning Function By Point Tables
Position control 4.5.4 Simple positioning function by point tables (Pr.4 to 6, Pr.24 to Pr.27, Pr.465 to Pr.478, Pr.508, Pr.509, Pr.525 to Pr.531, Pr.537, Pr.578 to Pr.591) Set positioning parameters such as the number of pulses (position) and acceleration/deceleration time in advance to create point tables (point table method).
Page 98 Position control Parameter Initial Setting Name Description number value range Absolute Plus position Independent command Increment Plus Independent command Seventh positioning sub-function Absolute Minus position Independent command Increment Minus Independent command Point table position control based on the Roll feed mode selection absolute position Point table position control in the roll feed mode First positioning acceleration time...
Page 99 Position control  Set the function of the target position data in Pr.525 to Pr.531 auxiliary function. Item Description Plus Sets the target position data as a plus value. Sign Minus Sets the target position data as a minus value. Absolute A command is given based on the absolute position from the home position.
Page 100 Position control Servo-ON (SON) or pre-excitation (LX) Home position return completed Home position During home return operation position return operation Table selection (RH) Table selection (RM) ∗2 Table selection (RL) ∗2 ∗1 Forward rotation start (STF) ∗2 ∗1 Reverse rotation start (STR) Target position 1000 2000...
Page 101 Position control Roll feed mode (Pr.537 = "1")  The current position and position command are set to 0 at start, and then position control is performed.  Because the current position and position command are set to 0 at start, position commands are not overflowed and the repeated feed by the increment is available.
Page 102: Stop Operation Under Position Control (Pr.464, Pr.535)
Position control 4.5.5 Stop operation under position control (Pr.464, Pr.535) While position control is being performed, the operation can be stopped via input terminals. Parameter Initial Setting Name Description number value range Set the deceleration time when the operation is stopped by inputting the sudden stop signal, forward Position control sudden stop stroke end signal, or reverse stroke end signal.
Page 103 Position control Stroke end setting (LSP signal, LSN signal, and LP signal)  When the LSP signal (forward stroke end signal) or the LSN signal (reverse stroke end signal) is assigned to the input terminal, the operation stops according to the deceleration time slope set by Pr.464 Position control sudden stop deceleration time by turning OFF the signal (normally closed input).
Page 104: Stopper Control Function (Pr.512 To Pr.515, X29 Signal)
Position control 4.5.6 Stopper control function (Pr.512 to Pr.515, X29 signal) Under stopper control, the motor outputs holding torque to press a workpiece to a mechanical stopper for more accurate positioning. This function enables a stable stop for positioning. Parameter Initial Setting Name...
Page 105 Position control Stopper control by torque limit automatic switching under position control (Pr.512 to Pr.515)  When the current position [before the electronic gear] exceeds the stopper control switching position (Pr.515 + Pr.514 ), the Pr.513 setting is applied and E.OLT is disabled. ...
Page 106: Home Position Return Under Position Control (Pr.110, Pr.111, Pr.453, Pr.455, Pr.508, Pr.509, Pr.532 To Pr.534)
Position control 4.5.7 Home position return under position control (Pr.110, Pr.111, Pr.453, Pr.455, Pr.508, Pr.509, Pr.532 to Pr.534) Determine the home position for the position control. Position control with an absolute position cannot be performed until the home position is set. Parameter Initial Setting...
Page 107 Position control Home position return completed signal (ZP signal) and home position return failure warning signal (ZA signal)  When home position return is completed, the home position return completed signal (ZP) is turned ON. If home position return is performed after home position return is completed once, the home position return completed signal (ZP) is turned OFF during the second home position return, and then turned ON after the second home position return is completed.
Page 108 Position control (4) Stopper type (Pr.532 = "3", Pr.533, Pr.534)  A moving part is brought into contact with the machine end stopper to determine the home position.  Home position return is performed in the following procedure. 1) Input the forward rotation signal (STF signal) or reverse rotation signal (STR signal) without selecting a point table or JOG operation to perform the operation according to Pr.453 High speed during home position return.
Page 109 Position control Ignoring the home position (servo-ON position as the home position) (Pr.532 = "4")  The position at servo-ON (or pre-excitation) is set as the home position.  The home position shift distance (Pr.508 + Pr.509 ) is ignored. SON signal (LX signal) Initial magnetic pole position detection Approx.
Page 110: Setting Of The Electronic Gear (Pr.420, Pr.421)
Position control 4.5.8 Setting of the electronic gear (Pr.420, Pr.421) Set the ratio of the machine side gear and the motor side gear. Parameter Setting Name Initial value Description number range Command pulse multiplication numerator 1 to 32767  Set the electric gear. The gear ratio range (electronic gear numerator) is from 1/900 to 900.
Page 111: Setting The Position Adjustment Parameters (Pr.426, Pr.506, Pr.507, Pr.510, Pr.511, Pr.536, Y36 Signal, Pbsy Signal, Mend Signal, Cpo Signal, Fp Signal)
Position control 4.5.9 Setting the position adjustment parameters (Pr.426, Pr.506, Pr.507, Pr.510, Pr.511, Pr.536, Y36 signal, PBSY signal, MEND signal, CPO signal, FP signal) Parameter Setting Name Initial value Description number range When the number of droop pulses [after In-position width 0 to 32767 pulses ...
Page 112 Position control (3) Travel completed signal (MEND signal)  The travel completed signal (MEND signal) is turned ON when the in-position signal (Y36) is ON and the position command creating signal (PBSY) is OFF. For the travel completed signal (MEND signal), assign the function by setting "38 (positive logic) or 138 (negative logic)"...
Page 113: Adjusting The Output Torque (Current) Of The Motor
Adjusting the output torque (current) of the motor Adjusting the output torque (current) of the motor Purpose Parameter to set Refer to page To limit the output current to avoid Pr.22, Pr.48, Pr.148, Pr.149, Torque limit operation tripping of the drive unit Pr.156, Pr.157 To improve the torque in low-speed PM control torque boost...
Page 114 Adjusting the output torque (current) of the motor (3) Torque limit signal output and output timing adjustment (OL signal, Pr.157 )  If the output torque exceeds the torque limit operation level and the torque limit operation is activated, the torque limit operation signal (OL signal) is turned ON for 100ms or longer.
Page 115 Adjusting the output torque (current) of the motor Limit the torque limit according to the operating status (Pr.156)  Refer to the following table and select whether torque limit operation will be performed or not and the operation to be performed at OL signal output.
Page 116: Adjusting The S-Pm Geared Motor Starting Torque (Pr.785)
Adjusting the output torque (current) of the motor 4.6.2 Adjusting the S-PM geared motor starting torque (Pr.785) When a S-PM geared motor is used, reduction of the motor torque in the low-speed range (lower than 300 r/min) can be improved. Parameter Name Initial value...
Page 117: Limiting The Rotation Speed
Limiting the rotation speed Limiting the rotation speed Purpose Parameter to set Refer to page To set upper limit and lower limit of Maximum/minimum setting Pr.1, Pr.2 rotation speed To perform operation by avoiding Speed jump Pr.31 to Pr.36 mechanical resonance points 4.7.1 Maximum/minimum setting (Pr.1, Pr.2) You can limit the motor speed.
Page 118: Avoiding Mechanical Resonance Points (Speed Jump) (Pr.31 To Pr.36)
Limiting the rotation speed 4.7.2 Avoiding mechanical resonance points (Speed jump) (Pr.31 to Pr.36) When it is desired to avoid resonance attributable to the natural speed of a mechanical system, these parameters allow resonant speeds to be jumped. Parameter Name Initial value Setting range Description...
Page 119: Speed Setting By External Terminals
Speed setting by external terminals Speed setting by external terminals Purpose Parameter to set Refer to page To make speed setting by Pr.4 to Pr.6, Pr.24 to Pr.27, Multi-speed operation combination of terminals Pr.232 to Pr.239 To perform Jog operation Jog operation Pr.15, Pr.16 To command smooth speed...
Page 120 Speed setting by external terminals (2) Multi-speed setting for 4 or more speeds (Pr.24 to Pr.27, Pr.232 to Pr.239)  Speed from 4 speed to 15 speed can be set according to the combination of the RH, RM, RL and REX signals. Set the running speeds in Pr.24 to Pr.27, Pr.232 to Pr.239 (In the initial value setting, speed 4 to speed 15 are invalid).
Page 121: Jog Operation (Pr.15, Pr.16, Jog Signal, Jog2 Signal)
Speed setting by external terminals 4.8.2 Jog operation (Pr.15, Pr.16, JOG signal, JOG2 signal) You can set the speed and acceleration/deceleration time for Jog operation. This operation can be used for conveyor positioning, test operation, etc. Parameter Initial Name Setting range Description number value...
Page 122 Speed setting by external terminals (2) Jog operation from outside  When the JOG (JOG2) signal is ON, a start and stop can be made by the start signal (STF, STR).  For the terminal used for Jog operation selection, set "5" in any of Pr.178 to Pr.184 (input terminal function selection) to assign the function.
Page 123 Speed setting by external terminals Jog operation from PU  Enable the JOG operation mode using the operation panel and PU (FR-PU07) under speed control. Operation is performed only while the start button is pressed. Drive unit R/L1 Three-phase AC S/L2 Motor power supply...
Page 124: Remote Setting Function (Pr.59)
Speed setting by external terminals NOTE  The Pr.15 setting should be equal to or higher than the Pr.13 Starting speed. If "0r/min" is set in Pr.15 under position control, no position command is created and the stop state remains. ...
Page 125 Speed setting by external terminals Remote setting function  Use Pr.59 to select whether the remote setting function is used or not and whether the speed setting storage function in the remote setting mode is used or not. When Pr.59 is set to any of "1 to 3" (remote setting function valid), the functions of the RH, RM and RL signals are changed to acceleration (RH), deceleration (RM) and clear (RL).
Page 126 Speed setting by external terminals REMARKS During Jog operation or PID control operation, the remote setting function is invalid. Setting speed is "0"  Even when the remotely-set speed is cleared by turning ON the RL Remotely-set speed stored last time (clear) signal after turn OFF (ON) Within 1 minute of both the RH and RM signals, the...
Page 127: Setting Of Acceleration/Deceleration Time And Acceleration/ Deceleration Pattern
Setting of acceleration/deceleration time and acceleration/deceleration pattern Setting of acceleration/deceleration time and acceleration/ deceleration pattern Purpose Parameter to set Refer to page To set motor acceleration/ Acceleration/deceleration Pr.7, Pr.8, Pr.20, Pr.44, Pr.45, deceleration time times Pr.147, Pr.375, Pr.791, Pr.792 To set starting speed Starting speed Pr.13 To set acceleration/deceleration...
Page 128 Setting of acceleration/deceleration time and acceleration/deceleration pattern Acceleration time setting (Pr.7, Pr.20)  Use Pr.7 Acceleration time to set the acceleration time required to reach Pr.20 Pr.20 (3000r/min) Acceleration/deceleration reference speed from 0r/min. Running speed  Set the acceleration time according to the following formula. Time Acceleration time from Pr.20...
Page 129 Setting of acceleration/deceleration time and acceleration/deceleration pattern Faulty acceleration rate detection (Pr.375)  When the acceleration rate of the motor rotation speed is increased, such as when the machine collides against a foreign object, the drive unit can cause the acceleration rate error (E.OA) to trip. The rotation speed calculated inside the drive unit is used as the motor rotation speed.
Page 130: Motor Starting Speed (Pr.13)
Setting of acceleration/deceleration time and acceleration/deceleration pattern NOTE  Under position control, Pr.7, Pr.8, Pr.44, Pr.45, Pr.147, Pr.791, and Pr.792 are invalid. (Refer to page 88) Parameters referred to Pr.10 Coasting speed Refer to page 131 Pr.29 Acceleration/deceleration pattern selection Refer to page 129 Pr.125, Pr.126 (speed setting gain speed) Refer to page 173...
Page 131: Acceleration/Deceleration Pattern (Pr.29)
Setting of acceleration/deceleration time and acceleration/deceleration pattern 4.9.3 Acceleration/deceleration pattern (Pr.29) You can set the acceleration/deceleration pattern suitable for application. Parameter Name Initial value Setting range Description number Linear acceleration/ deceleration Acceleration/deceleration S-pattern acceleration/deceleration A pattern selection S-pattern acceleration/deceleration B The above parameters can be set when Pr.160 Extended function display selection = "0".
Page 132: 4.10 Selection And Protection Of A Motor
Selection and protection of a motor 4.10 Selection and protection of a motor 4.10.1 Motor overheat protection (Electronic thermal O/L relay) (Pr.9) Set the current of the electronic thermal relay function to protect the motor from overheat. This feature provides the optimum protective characteristics, including reduced motor cooling capability, at low speed.
Page 133: 4.11 Motor Brake And Stop Operation
Motor brake and stop operation 4.11 Motor brake and stop operation Purpose Parameter to set Refer to page DC injection brake, zero To adjust the braking operation Pr.10, Pr.11, Pr.795, Pr.802 speed control, servo lock To activate the electromagnetic Electromagnetic brake Pr.736 brake by the output signal interlock...
Page 134 Motor brake and stop operation (3) Torque setting during DC injection brake operation (Pr.795)  In Pr.795, set the maximum torque that can be generated during DC injection brake operation.  When a value exceeding 50% is set, motor overload trip (E.THM) may occur depending on the DC injection brake (pre- excitation) operation time.
Page 135 Motor brake and stop operation  Operation under speed control With SON signal assigned Without SON signal assigned LX signal OFF or Start signal state SON signal ON SON signal OFF LX signal ON without LX signal assigned MM-GKR: zero MM-GKR: zero speed control / speed control /...
Page 136 Motor brake and stop operation  MM-GKR operation under position control With SON signal assigned Without SON signal assigned Start signal state SON signal ON SON signal OFF LX signal ON LX signal OFF Servo lock Base shutoff Servo lock Base shutoff Start signal (STF or STR) Operation...
Page 137: Activating The Electromagnetic Brake (Mbr Signal, Pr.736)
Motor brake and stop operation 4.11.2 Activating the electromagnetic brake (MBR signal, Pr.736) Use the electromagnetic brake interlock signal (MBR) to activate the electromagnetic brake. Parameter Initial Setting Name Description number value range Set the waiting time to start the first magnetic pole detection Electromagnetic brake after drive unit startup and the MBR signal output.
Page 138: Selection Of A Regenerative Brake (Pr.30, Pr.70)
Motor brake and stop operation 4.11.3 Selection of a regenerative brake (Pr.30, Pr.70)  When making frequent starts/stops, use the optional brake resistor (MRS type), high-duty brake resistor (FR-ABR) and brake unit (FR-BU2) to increase the regenerative brake duty.  Use a power regeneration common converter (FR-CV) for continuous operation in regeneration status. Use the high power factor converter (FR-HC2) to reduce harmonics, improve the power factor, or continuously use the regenerative status.
Page 139: Stop Selection (Pr.250)
Motor brake and stop operation 4.11.4 Stop selection (Pr.250) Used to select the stopping method (deceleration to a stop or coasting) when the start signal turns OFF. Used to stop the motor with a mechanical brake, etc. together with switching OFF of the start signal. You can also select the operations of the start signals (STF/STR).
Page 140: 4.12 Function Assignment Of External Terminal And Control
Function assignment of external terminal and control 4.12 Function assignment of external terminal and control Purpose Parameter to set Refer to page Input terminal function To assign function to input terminal Pr.178 to Pr.184 selection To set MRS signal (output shutoff) MRS input selection Pr.17 to NC contact specification...
Page 141 Function assignment of external terminal and control Valid/ Invalid  Refer Setting Signal Function Related parameters Speed Position page control control Pr.4 to Pr.6, Pr.24 to Pr.27, Speed High-speed operation   control command Pr.59 = 0 (initial Pr.232 to Pr.239 value) Pr.4 to Pr.6, Pr.24 to Pr.27, Position...
Page 142: Drive Unit Output Shutoff Signal (Mrs Signal, Pr.17)
Function assignment of external terminal and control (2) Response time of each signal  The response time of the X10 signal and MRS signal is within 2ms. The response time of other signals is within 20ms. 4.12.2 Drive unit output shutoff signal (MRS signal, Pr.17) The drive unit output can be shut off by the MRS signal.
Page 143: Condition Selection Of Function Validity By Second Function Selection Signal (Rt)
Function assignment of external terminal and control CAUTION A PM motor is a magnet motor. High-voltage is generated at motor terminals while the motor is running. Do not touch motor terminals and other parts until the motor stops to prevent an electric shock. Parameter referred to Pr.178 to Pr.184 (input terminal function selection) Refer to page 138...
Page 144: Start Signal Operation Selection (Stf, Str, Stop Signal, Pr.250)
Function assignment of external terminal and control 4.12.4 Start signal operation selection (STF, STR, STOP signal, Pr.250) You can select the operation of the start signal (STF/STR). Used to select the stopping method (deceleration to a stop or coasting) when the start signal turns OFF. Used to stop the motor with a mechanical brake, etc.
Page 145 Function assignment of external terminal and control Three-wire type (STF, STR, STOP signal)  The three-wire connection is shown below.  Turning the STOP signal ON makes start self-holding function valid. In this case, the forward/reverse rotation signal functions only as a start signal. ...
Page 146: Output Terminal Function Selection (Pr.190 To Pr.192)
Function assignment of external terminal and control 4.12.5 Output terminal function selection (Pr.190 to Pr.192) You can change the functions of the open collector output terminal and relay output terminal. Parameter Initial Name Initial signal Setting range number value 0, 1, 3, 4, 7, 8, 11 to 16, 21, RUN terminal function Open RUN (drive unit...
Page 147 Function assignment of external terminal and control Setting Refer Related Positive Negative Signal Function Operation parameter page logic logic Speed Output when the feedback value falls control below the lower limit of PID control. PID lower limit Position  control Speed Output when the feedback value rises control...
Page 148 Function assignment of external terminal and control Setting Refer Related Signal Function Operation Positive Negative parameter logic logic page During retry Output during retry processing. Pr.65 to Pr.69 The signal is output while the main circuit power 24V external power ...
Page 149 Function assignment of external terminal and control Drive unit operation ready signal (RY signal) and drive unit running signal (RUN signal) Power supply Zero speed control, servo lock, or DC injection brake Initial magnetic pole detection Reset Time (approx. 100ms) processing ...
Page 150 Function assignment of external terminal and control (3) Fault output signal (ALM signal)  If the drive unit comes to trip, the ALM signal is output. Drive unit fault occurrence (Trip) Rotation speed Time ON OFF ON OFF Reset processing (about 1s) Reset ON REMARKS...
Page 151: Detection Of Rotation Speed (Su, Fu Signal, Pr.41 To Pr.43, Pr.870)
Function assignment of external terminal and control 4.12.6 Detection of rotation speed (SU, FU signal, Pr.41 to Pr.43, Pr.870) The drive unit rotation speed is detected and output at the output signals. Parameter Initial Name Setting range Description number value Up-to-speed sensitivity 0 to 100% Level where the SU signal turns ON.
Page 152: Output Current Detection Function (Y12 Signal, Y13 Signal, Pr.150 To Pr.153)
Function assignment of external terminal and control 4.12.7 Output current detection function (Y12 signal, Y13 signal, Pr.150 to Pr.153) The output current during drive unit running can be detected and output to the output terminal. Parameter Setting Name Initial value Description number range...
Page 153 Function assignment of external terminal and control CAUTION The zero current detection level setting should not be too low, and the zero current detection time setting not too long. Otherwise, the detection signal may not be output when torque is not generated at a low output current.
Page 154: Remote Output Selection (Rem Signal, Pr.495, Pr.496)
Function assignment of external terminal and control 4.12.8 Remote output selection (REM signal, Pr.495, Pr.496) You can utilize the ON/OFF of the drive unit's output signals instead of the remote output terminal of the programmable logic controller. Parameter Initial Setting Name Description number...
Page 155: 4.13 Monitor Display And Monitor Output Signal
Monitor display and monitor output signal 4.13 Monitor display and monitor output signal Refer to Purpose Parameter to set page To display motor speed Speed display and speed setting Pr.37, Pr.144 To set speed DU/PU main display data selection Pr.52, Pr.54, Pr.170, Pr.171, To change PU monitor display data Cumulative monitor clear Pr.268, Pr.563, Pr.564...
Page 156 Monitor display and monitor output signal NOTE  Refer to Pr.52 when you want to change the PU main monitor (PU main display)  Since the panel display of the operation panel is 4 digits in length, the monitor value of more than "9999" is displayed "----".
Page 157: Monitor Display Selection Of Du/Pu And Terminal Fm (Pr.52, Pr.54, Pr.170, Pr.171, Pr.268, Pr.430, Pr.563, Pr.564)
Monitor display and monitor output signal 4.13.2 Monitor display selection of DU/PU and terminal FM (Pr.52, Pr.54, Pr.170, Pr.171, Pr.268, Pr.430, Pr.563, Pr.564) The monitor to be displayed on the main screen of the control panel and parameter unit (FR-PU07) can be selected. In addition, signal to be output from the terminal FM (pulse train output) can be selected.
Page 158 Monitor display and monitor output signal (1) Monitor description list (Pr.52)  Set the monitor to be displayed on the operation panel and parameter unit (FR-PU07) in Pr.52 DU/PU main display data selection.  Set the monitor to be output to the terminal FM (pulse train output) in Pr.54 FM terminal function selection. ...
Page 159 Monitor display and monitor output signal Pr.52 Setting Terminal FM Operation Pr.54 (FM) Types of Monitor Unit Full Scale Description Panel Main Setting Value Monitor Adds up and displays the power amount based on the output power monitor. Cumulative power  0.01kWh ...
Page 160 Monitor display and monitor output signal REMARKS  By setting "0" in Pr.52, the monitoring of rotation speed (output frequency) to fault display can be selected in sequence by  When the operation panel is used, the displayed units are Hz and A only and the others are not displayed. ...
Page 161 Monitor display and monitor output signal Operation panel I/O terminal monitor (Pr.52)  When Pr.52 is set to "55", the I/O terminal status can be monitored on the operation panel.  The I/O terminal monitor is displayed on the third monitor. ...
Page 162 Monitor display and monitor output signal (5) Cumulative energization time and actual operation time monitor (Pr.171, Pr.563, Pr.564)  Cumulative energization time monitor (Pr.52 = "20") accumulates energization time from shipment of the drive unit every one hour.  On the actual operation time monitor (Pr.52 = "23"), the drive unit running time is added up every hour. (Time is not added up during a stop.) ...
Page 163: Reference Of The Terminal Fm (Pulse Train Output) (Pr.55, Pr.56)
Monitor display and monitor output signal 4.13.3 Reference of the terminal FM (pulse train output) (Pr.55, Pr.56) The pulse train output terminal FM is available for monitor output. Set the reference of the signal output from terminal FM. Parameter Name Initial value Setting range Description...
Page 164: Terminal Fm Calibration (Calibration Parameter C0 (Pr.900))
Monitor display and monitor output signal 4.13.4 Terminal FM calibration (calibration parameter C0 (Pr.900)) By using the operation panel or parameter unit, you can calibrate terminal FM to full scale deflection. Parameter Name Initial value Setting range Description number Calibrates the scale of the meter C0 (900) FM terminal calibration —...
Page 165 Monitor display and monitor output signal How to calibrate the terminal FM when using the operation panel Operation Display (When Pr.54 = 1) Confirmation of the operation status indicator and operation mode indicator PRM indicator is lit. Press to choose the parameter setting mode.
Page 166: 4.14 Operation Setting At Fault Occurrence
Operation setting at fault occurrence 4.14 Operation setting at fault occurrence Purpose Parameter to set Refer to page To recover by retry operation at Retry operation Pr.65, Pr.67 to Pr.69 fault occurrence To disable output input/output Input/output phase failure Pr.251, Pr.872 phase loss alarm protection selection To detect an earth (ground) fault at...
Page 167 Operation setting at fault occurrence  Using Pr.65, you can select the fault that will cause a retry to be executed. No retry will be made for the fault not indicated. (Refer to page 268 for the fault description.)  indicates the faults selected for retry. Fault for Pr.65 Setting Fault for...
Page 168: Input/Output Phase Loss Protection Selection (Pr.251, Pr.872)
Operation setting at fault occurrence 4.14.2 Input/output phase loss protection selection (Pr.251, Pr.872) You can choose whether to use Input/output phase loss protection or not.  Output phase loss protection is a function to stop the drive unit output if one of the three phases (U, V, W) on the drive unit's output side (load side) is lost.
Page 169: Overspeed Detection (Pr.374)
Operation setting at fault occurrence 4.14.4 Overspeed detection (Pr.374) The drive unit output can be shut off in case of overspeed. Parameter Name Initial value Setting range Description number When the motor speed reaches or exceeds the speed set in Pr.374, Overspeed detection level 3450r/min 0 to 4800r/min...
Page 170: Speed Setting By Analog Input (Terminal 2, 4)
Speed setting by analog input (terminal 2, 4) 4.15 Speed setting by analog input (terminal 2, 4) Purpose Parameter to set Refer to page To select voltage/current input (terminal 2, 4) Analog input selection Pr.73, Pr.267 To perform forward/reverse rotation by analog input To adjust (calibrate) analog input Bias and gain of speed setting...
Page 171 Speed setting by analog input (terminal 2, 4) NOTE  Set Pr.267 and a voltage/current input switch correctly, then input an analog signal in accordance with the setting. Incorrect setting as in the table below could cause component damage. Incorrect settings other than below can cause abnormal operation.
Page 172 Speed setting by analog input (terminal 2, 4) Perform operation by analog input selection Drive unit  Operation can be performed by inputting the output signal 4 to Forward rotation 20mADC of the adjuster to across the terminals 4-5.  The AU signal must be turned ON to use the terminal 4. 4 to 20mADC Current input Speed setting...
Page 173: Setting The Speed By Analog Input (Voltage Input/Current Input)
Speed setting by analog input (terminal 2, 4) 4.15.2 Setting the speed by analog input (voltage input/current input) POINT  Turn ON the STF(STR) signal to give a start command.  Use the potentiometer (speed setting potentiometer) (voltage input) or 4-to-20mA input (current input) to give a speed command.
Page 174: Response Level Of Analog Input And Noise Elimination (Pr.74)
Speed setting by analog input (terminal 2, 4) REMARKS Pr.178 STF terminal function selection must be set to "60" (or Pr.179 STR terminal function selection must be set to "61"). (all are initial values) The motor will not rotate ... Why? Check that [EXT] is ON.
Page 175: Bias And Gain Of Speed Setting Voltage (Current) (Pr.125, Pr.126, Pr.241, C2 (Pr.902) To C7 (Pr.905))
Speed setting by analog input (terminal 2, 4) 4.15.4 Bias and gain of speed setting voltage (current) (Pr.125, Pr.126, Pr.241, C2 (Pr.902) to C7 (Pr.905)) You can set the magnitude (slope) of the rotation speed as desired in relation to the speed setting signal (0 to 5V, 0 to 10V or 4 to 20mADC).
Page 176 Speed setting by analog input (terminal 2, 4) Change the speed at maximum analog input (Pr.125, Pr.126) Initial value 3000r/min  Set Pr.125 (Pr.126) when changing speed setting (gain) of the maximum analog input voltage (current) only. (C2 (Pr.902) to C7 (Pr.905) setting need not be changed) Gain Analog input bias/gain calibration...
Page 177 Speed setting by analog input (terminal 2, 4) Speed setting signal (current) bias/gain adjustment method Follow the following procedure to adjust the bias and gain of the speed setting voltage (current) using the operation panel. Refer to page 173 for the details of parameters. (a) Method to adjust any point by application of a voltage (current) across terminals 2 and 5 (4 and 5).
Page 178 Speed setting by analog input (terminal 2, 4) (b) Method to adjust any point without application of a voltage (current) across terminals 2 and 5 (4 and 5) (To change from 4V (80%) to 5V (100%)) Operation Display Confirm the operation status indicator and operation mode indicator The drive unit should be at a stop.
Page 179 Speed setting by analog input (terminal 2, 4) (c) Adjusting only the speed without adjusting the gain voltage (current). (When changing the gain speed from 3000r/min to 1500r/min) Operation Display Turn until (Pr.125) or (Pr.126) appears Terminal 2 input is Terminal 4 input is selected selected...
Page 180: 4.16 Misoperation Prevention And Parameter Setting Restriction
Misoperation prevention and parameter setting restriction 4.16 Misoperation prevention and parameter setting restriction Purpose Parameter to set Refer to page To limit reset function Reset selection/ To trip when PU is disconnected disconnected PU Pr.75 To stop from PU detection/PU stop selection Parameter write disable To prevent parameter rewrite Pr.77...
Page 181 Misoperation prevention and parameter setting restriction Disconnected PU detection  This function detects that the PU (FR-PU07) has been disconnected from the drive unit for longer than 1s and causes the drive unit to provide a fault output (E.PUE) and come to trip. ...
Page 182 Misoperation prevention and parameter setting restriction (5) Restart (PS reset) method when PU stop (PS display) is made during PU operation  PU stop (PS display) is made when the motor is stopped from the unit where control command source is not selected (operation panel, parameter unit (FR-PU07) in the PU operation mode.
Page 183: Parameter Write Disable Selection (Pr.77)
Misoperation prevention and parameter setting restriction 4.16.2 Parameter write disable selection (Pr.77) You can select whether write to various parameters can be performed or not. Use this function to prevent parameter values from being rewritten by misoperation. Parameter Name Initial value Setting range Description number...
Page 184: Reverse Rotation Prevention Selection (Pr.78)
Misoperation prevention and parameter setting restriction 4.16.3 Reverse rotation prevention selection (Pr.78) This function can prevent reverse rotation fault resulting from the incorrect input of the start signal. Parameter Initial Name Setting range Description number value Both forward and reverse rotations allowed Reverse rotation Reverse rotation disabled prevention selection...
Page 185: Password Function (Pr.296, Pr.297)
Misoperation prevention and parameter setting restriction 4.16.5 Password function (Pr.296, Pr.297) Registering 4-digit password can restrict parameter reading/writing. Parameter Name Initial value Setting range Description number 0 to 6, Select restriction level of parameter reading/ Password lock level 9999 100 to 106 writing when a password is registered.
Page 186 Misoperation prevention and parameter setting restriction (2) Password lock/unlock (Pr.296, Pr.297 ) <Lock> 1) Set parameter reading/writing restriction level. (Pr.296  9999) Pr.296 Setting Restriction of Password Pr.297 Display Value Unlock Error 0 to 6 No restriction Always 0 100 to 106 Restricted at fifth error Displays error count (0 to 5) ...
Page 187 Misoperation prevention and parameter setting restriction Parameter operation during password lock/unlock Password Unlocked Locked registered Pr.296  9999 Parameter operation Pr.296 = 100 to 106 Pr.296  9999 Pr.296 = 9999 Pr.297 = 0 to 4 Pr.297 = 5 Pr.297 = 9999 Pr.297 = 9999 (Read value) (Read value)
Page 188: 4.17 Selection Of Operation Mode And Operation Location
Selection of operation mode and operation location 4.17 Selection of operation mode and operation location Purpose Parameter to set Refer to page To select operation mode Operation mode selection Pr.79 To start up in Network operation mode Operation mode at power-ON Pr.79, Pr.340 Operation command source and Pr.338, Pr.339,...
Page 189 Selection of operation mode and operation location Operation mode basics  The operation mode specifies the source of the start command and the speed command for the drive unit.  Basically, there are following operation modes.  External operation mode: For inputting start command and speed command with an external potentiometer and switches which are connected to the control circuit terminal.
Page 190 Selection of operation mode and operation location (3) Operation mode selection flow In the following flowchart, select the basic parameter setting and terminal connection related to the operation mode. START Connection Parameter setting Operation Where is the start command source? From outside (STF/STR terminal) Where is the speed command...
Page 191 Selection of operation mode and operation location External operation mode (setting "0" (initial value), "2")  Select the External operation mode when the start command and the speed command are applied from a speed setting potentiometer, start switch, etc. which are provided externally and connecting them to the control circuit terminals of the drive unit.
Page 192 Selection of operation mode and operation location (6) PU/External combined operation mode 1 (setting "3")  Select the PU/External combined operation mode 1 when applying speed command from the operation panel or parameter unit (FR-PU07) and inputting the start command with the external start switch.
Page 193 Selection of operation mode and operation location PU operation interlock (setting "7")  The PU operation interlock function is designed to forcibly change the operation mode to the External operation mode when the PU operation interlock signal (X12) input turns OFF. This function prevents the drive unit from being inoperative by the external command if the mode is accidentally left unswitched from PU operation mode.
Page 194 Selection of operation mode and operation location (10) Switching of operation mode by external signal (X16 signal)  When external operation and operation from the operation panel are used together, use of the PU-External operation switching signal (X16) allows switching between the PU operation mode and External operation mode during a stop (during a motor stop, start command OFF).
Page 195 Selection of operation mode and operation location  When switching between the Network operation mode and External operation mode 1)Set Pr.79 to "0 (initial value), 2, 6 or 7". (At the Pr.79 setting of "7", the operation mode can be switched when the X12 (MRS) signal turns ON.) 2)Set "0 (initial value) or 1"...
Page 196: Operation Mode At Power-On (Pr.79, Pr.340)
Selection of operation mode and operation location 4.17.2 Operation mode at power-ON (Pr.79, Pr.340) When power is switched ON or when power comes back on after instantaneous power failure, the drive unit can be started up in the Network operation mode. After the drive unit has started up in the Network operation mode, parameter write and operation can be performed from a program.
Page 197: Start Command Source And Speed Command Source During Communication Operation (Pr.338, Pr.339, Pr.550, Pr.551)
Selection of operation mode and operation location 4.17.3 Start command source and speed command source during communication operation (Pr.338, Pr.339, Pr.550, Pr.551) When the RS-485 communication with the PU connector or communication option is used, the external start command and speed command can be valid. Command source in the PU operation mode can be selected. From the communication device, parameter unit, etc.
Page 198 Selection of operation mode and operation location (2) Selects the command source of the PU operation mode (Pr.551)  Any of the operation panel, PU connector can be specified as the command source in the PU operation mode.  In the PU operation mode, set Pr.551 to "2" when executing parameter write, start command or speed command during the RS-485 communication with PU communication.
Page 199 Selection of operation mode and operation location Controllability through communication  Controllability through communication in each operation mode is shown below.  Monitoring and parameter read can be performed from any operation regardless of operation mode. External/PU External/PU Operation NET Operation Condition Combined Combined...
Page 200 Selection of operation mode and operation location (4) Operation at error occurrence Operation External/PU External/PU NET Operation NET Operation Mode Combined Combined (When Used Error External (When Used Operation Operation with Definition Operation Operation with PU Condition Mode 1 Mode 2 Communication Connector)...
Page 201 Selection of operation mode and operation location Selection of command source in Network operation mode (Pr.338, Pr.339)  There are two control sources: operation command source, which controls the signals related to the drive unit start command and function selection, and speed command source, which controls signals related to speed setting. ...
Page 202 Selection of operation mode and operation location (6) Switching of command source by external signal (X67)  In the Network operation mode, the Command source switchover signal (X67) can be used to switch the start command source and speed command source. ...
Page 203: 4.18 Communication Operation And Setting
 Pins No. 2 and 8 provide power to the parameter unit. Do not use these pins for RS-485 communication.  When making RS-485 communication with a combination of the FR-E700EX series, FR-E500 series, and FR-S500 series, incorrect connection of pins No.2 and 8 (parameter unit power supply) of the above PU connector may result in a malfunction or failure of the inverter or drive unit.
Page 204 Communication operation and setting (2) PU connector communication system configuration  Connection of a computer to the drive unit (1:1 connection) Station 0 Computer Station 0 Computer Drive unit Drive unit RS-232C Drive unit connector FR-PU07 RS-485 connector RS-232C Maximum connector connector interface/terminals...
Page 205  Do not use pins No. 2, 8 of the communication cable. (Refer to page 201)  When making RS-485 communication with a combination of the FR-E700EX series, FR-E500 series, and FR-S500 series, incorrect connection of pins No.2 and 8 (parameter unit power supply) of the above PU connector may result in a malfunction or failure of the inverter or drive unit.
Page 206: Initial Settings And Specifications Of Rs-485 Communication (Pr.117 To Pr.120, Pr.123, Pr.124, Pr.549)
Communication operation and setting 4.18.2 Initial settings and specifications of RS-485 communication (Pr.117 to Pr.120, Pr.123, Pr.124, Pr.549) Used to perform required settings for RS-485 communication between the drive unit and personal computer. Use PU connector of the drive unit for communication. You can perform parameter setting, monitoring, etc.
Page 207: Operation Selection At Communication Error Occurrence (Pr.121, Pr.122, Pr.502)
Communication operation and setting 4.18.3 Operation selection at communication error occurrence (Pr.121, Pr.122, Pr.502) You can select the drive unit operation when a communication line error occurs during RS-485 communication from the PU connector. Parameter Initial Setting Name Description number value range Number of retries at data receive error occurrence If the number of...
Page 208 Communication operation and setting REMARKS  Pr.121 is valid only when Mitsubishi inverter (computer link operation) protocol is selected. Pr.121 is not valid when Modbus- RTU communication protocol is selected.  How the drive unit operates at a communication error differs according to the Pr. 502 Stop mode selection at communication error setting.
Page 209 Communication operation and setting Stop operation selection at occurrence of communication fault (Pr.502)  Stop operation when retry count excess (Mitsubishi inverter protocol only) or signal loss detection error occurs can be selected. Operation at fault occurrence Pr.502 Setting Operation Indication Fault Output 0 (initial value)
Page 210: Communication Eeprom Write Selection (Pr.342)
Communication operation and setting 4.18.4 Communication EEPROM write selection (Pr.342) When parameter write is performed from the drive unit PU connector, USB communication, and communication option, parameters storage device can be changed from EEPROM + RAM to RAM only. Set when a frequent parameter change is necessary.
Page 211: Mitsubishi Inverter Protocol (Computer Link Communication)
Communication operation and setting 4.18.5 Mitsubishi inverter protocol (computer link communication) You can perform parameter setting, monitor, etc. from the PU connector of the drive unit using the Mitsubishi inverter protocol (computer link communication). Communication  The communication specifications are given below. Related Item Description...
Page 212 Communication operation and setting (3) Communication operation presence/absence and data format types  Data communication between the computer and drive unit is made in ASCII code (hexadecimal code).  Communication operation presence/absence and data format types are as follows: Operation Multi Parameter Drive unit...
Page 213 Communication operation and setting  Data reading format Communication request data from the computer to the drive unit 1) Number of Characters Format Drive unit station   Instruction code Sum check   number Reply data from the drive unit to the computer 3) (No data error detected) Number of Characters Format Drive unit station...
Page 214 Communication operation and setting (4) Data definitions 1) Control code Signal ASCII Code Description Start Of Text (Start of data) End Of Text (End of data) Enquiry (Communication request) Acknowledge (No data error detected) Line Feed Carriage Return Negative Acknowledge (Data error detected) 2) Drive unit station number Specify the station number of the drive unit which communicates with the computer.
Page 215 Communication operation and setting 7) Error code If any error is found in the data received by the drive unit, its definition is sent back to the computer together with the NAK code. Error Error Item Error Description Drive Unit Operation Code The number of errors consecutively detected in communication Computer NAK error...
Page 216 Communication operation and setting (6) Instructions for the program 1) When data from the computer has any error, the drive unit does not accept that data. Hence, in the user program, always insert a retry program for data error. 2) All data communication, e.g. run command or monitoring, are started when the computer gives a communication request.
Page 217 Communication operation and setting General flowchart Port open Communication setting Time out setting Send data processing Data setting Sum code calculation Data transmission Receive data waiting Receive data processing Data retrieval Screen display CAUTION Always set the communication check time interval before starting operation to prevent hazardous conditions. Data communication is not started automatically but is made only once when the computer provides a communication request.
Page 218 Communication operation and setting (7) Setting items and set data After completion of parameter settings, set the instruction codes and data then start communication from the computer to allow various types of operation control and monitoring. Number of Read/ Instruction Item Data Definition Data Digits...
Page 219 Communication operation and setting Number of Read/ Instruction Item Data Definition Data Digits Write Code (Format)  H9696: resets the drive unit. 4 digits  As the drive unit is reset at start of communication by the computer, the (A,C/D) drive unit cannot send reply data back to the computer.
Page 220 Communication operation and setting REMARKS  Set 65520 (HFFF0) as a parameter value "8888" and 65535 (HFFFF) as "9999".  For the instruction codes HFF, HEC and HF3, their values are held once written but cleared to zero when a drive unit reset or all clear is performed.
Page 221 Communication operation and setting [Fault data] Refer to page 267 for details of fault description Fault record display example (instruction code H74) Data Definition Data Definition Data Definition No fault E.SOT E.AIE For read data H3010 present E.BE E.USB (Previous fault... THT) b8b7 (Latest fault...
Page 222 Communication operation and setting [Drive unit status monitor] Instruction Item Description Example Code Length b0: RUN (Drive unit running  (Variable)) b1: During forward rotation (Fixed) [Example 1] H02... During forward rotation b2: During reverse rotation Drive unit (Fixed) status 8 bits b3: Up-to-speed (Fixed) [Example 2] H80...
Page 223 Communication operation and setting [Multi command (HF0)] Sending data format from computer to drive unit Number of Characters Format Send Receive Drive unit Instruction Waiting   data data station Code Data1 Data2 Sum check CR/LF time   number (HF0) type type...
Page 224: Modbus-Rtu Communication Specifications (Pr.117, Pr.118, Pr.120, Pr.122, Pr.343, Pr.502, Pr.549)
Communication operation and setting 4.18.6 Modbus-RTU communication specifications (Pr.117, Pr.118, Pr.120, Pr.122, Pr.343, Pr.502, Pr.549) Using the Modbus-RTU communication protocol, communication operation or parameter setting can be performed from the PU connector of the drive unit. Parameter Initial Setting Name Description number value...
Page 225 Communication operation and setting Communication  The communication specifications are given below. Related Item Description Parameter Communication protocol Modbus-RTU protocol Pr.549 Conforming standard  EIA-485 (RS-485) Number of connectable devices 1: N (maximum 32 units), setting is 0 to 247 stations Pr.117 Communication speed Selected among 4800/9600/19200/38400bps...
Page 226 Communication operation and setting (3) Message format Drive unit response time Query communication (Refer to the following table for the data check time) Query message Programmable controller (master) Response message Drive unit (slave) Data absence time (3.5 bytes or more) Broadcast communication Query message Programmable controller...
Page 227 Communication operation and setting Message frame (protocol) Communication method Basically, the master sends a query message (question) and the slave returns a response message (response). When communication is normal, Device Address and Function Code are copied as they are, and when communication is abnormal (function code or data code is illegal), bit 7 (= 80h) of Function Code is turned ON and the error code is set to Data Bytes.
Page 228 Communication operation and setting (5) Message format types The message formats corresponding to the function codes in Table 1 on page 225 will be explained.  Read holding register data (H03 or 03) Can read the description of 1) system environment variables, 2) real-time monitor, 3) faults history, and 4) drive unit parameters assigned to the holding register area (refer to the register list (page 231)) 8 bitsNormal response (Response message) 3) Starting...
Page 229 Communication operation and setting  Write holding register data (H06 or 06) Can write the description of 1) system environment variables and 4) drive unit parameters assigned to the holding register area (refer to the register list (page 231)). Query message 1) Slave Address 2) Function 3) Register Address...
Page 230 Communication operation and setting  Function diagnosis (H08 or 08) A communication check can be made since the query message sent is returned unchanged as a response message (function of sub function code H00). Sub function code H00 (Return Query Data) Query message 1) Slave Address 2) Function...
Page 231 Communication operation and setting  Description of normal response 1) to 4) (including CRC check) of the normal response are the same as those of the query message. Example: To write 0.05s (H05) to 41007 (Pr.7) at the slave address 25 (H19) and 0.10s (H0A) to 41008 (Pr.8). Query message Slave Starting...
Page 232 Communication operation and setting  Error response An error response is returned if the query message received from the master has an illegal function, address or data. No response is returned for a parity, CRC, overrun, framing or busy error. NOTE No response message is sent in the case of broadcast communication also.
Page 233 Communication operation and setting Modbus registers  System environment variable Register Definition Read/write Remarks 40002 Drive unit reset Write Any value can be written 40003 Parameter clear Write Set H965A as a written value. 40004 All Parameter clear Write Set H99AA as a written value. 40006 Parameter clear...
Page 234 Communication operation and setting  Real time monitor Refer to page 156 for details of the monitor description. Register Description Unit Register Description Unit Rotation speed/machine speed/output Position command 40201 1/1/0.01Hz  40226 frequency [before electronic gear] (lower 4 digits) 40202 Output current 0.01A...
Page 235 Communication operation and setting  Faults history Register Definition Read/Write Remarks 40501 Fault history 1 Read/Write 40502 Fault history 2 Read Being 2 bytes in length, the data is stored as "H00". 40503 Fault history 3 Read Refer to the lowest 1 byte for the error code. 40504 Fault history 4 Read...
Page 236: Usb Communication (Pr. 547, Pr. 548)
Communication operation and setting 4.18.7 USB communication (Pr. 547, Pr. 548) Drive unit setup can be easily performed using the FR Configurator by connecting the drive unit and personal computer with a USB cable.  A personal computer and drive unit can be easily connected with one USB cable. Parameter Name Initial value...
Page 237: 4.19 Special Operation And Speed Control
Special operation and speed control 4.19 Special operation and speed control Purpose Parameter to set Refer to page To perform process control such as PID control Pr.127 to Pr.134 pump and air volume To avoid overvoltage alarm due to Regeneration avoidance regeneration by automatic Pr.882, Pr.883, Pr.885, Pr.886 function...
Page 238 Special operation and speed control (1) PID control basic configuration  Pr.128 = "20, 21" (measured value input) Drive unit circuit Motor Pr.133 Manipulated PID operation variable or terminal 2 Set point Kp 1+ 0 to 5VDC (0 to 10VDC) Terminal 4 Feedback signal (measured value) 4 to 20mADC (0 to 5V, 0 to 10V)
Page 239 Special operation and speed control 4) Reverse operation Increases the manipulated variable (rotation speed) if deviation X = (set point - measured value) is positive, and decreases the manipulated variable if deviation is negative. Deviation Set point [Heating] X>0 Cold Increase Set point X<0...
Page 240 Special operation and speed control (4) I/O signals and parameter setting  Set "20, 21, 50, 51, 60 or 61" in Pr.128 to perform PID operation.  Set "14" in any of Pr.178 to Pr.184 (input terminal function selection) to assign PID control selection signal (X14) to turn the X14 signal ON.
Page 241 Special operation and speed control PID automatic switchover control (Pr.127)  The system can be started up without PID control only at a start.  When the speed is set to Pr.127 PID control automatic switchover speed, the drive unit starts up without PID control from a start until rotation speed is reached to the set speed of Pr.127, and then it shifts to PID control.
Page 242 Special operation and speed control (7) Adjustment procedure Parameter setting Adjust the PID control parameters, Pr.127 to Pr.134. Terminal setting Set the I/O terminals for PID control (Pr.178 to Pr.184 (input terminal function selection), Pr.190 to Pr.192 (output terminal function selection)) When X14 signal is not assigned, setting a value other than "0"...
Page 243 Special operation and speed control <Set point input calibration> 1. Apply the input voltage of 0% set point setting (e.g. 0V) across terminals 2-5. 2. Enter in C2 (Pr.902) the speed which should be output by the drive unit at the deviation of 0% (e.g. 0r/min). 3.
Page 244: Regeneration Avoidance Function (Pr.665, Pr.882, Pr.883, Pr.885, Pr.886)
Special operation and speed control 4.19.2 Regeneration avoidance function (Pr.665, Pr.882, Pr.883, Pr.885, Pr.886) This function detects a regeneration status and increases the speed to avoid the regenerative status.  Possible to avoid regeneration by automatically increasing the speed and continue operation if the fan happens to rotate faster than the set speed due to the effect of another fan in the same duct.
Page 245 Special operation and speed control REMARKS  The acceleration/deceleration ramp while the regeneration avoidance function is operating changes depending on the regeneration load.  The DC bus voltage of the drive unit is about times as input voltage. When the input voltage is 220VAC, bus voltage is approximately 311VDC. However, it varies with the input power supply waveform.
Page 246: 4.20 Useful Functions
Useful functions 4.20 Useful functions Purpose Parameter to set Refer to page Cooling fan operation To increase the cooling fan life Pr. 244 selection Drive unit part life display Pr.255 to Pr.259 To determine the maintenance time Maintenance output function Pr.503, Pr.504 of parts Current average value...
Page 247: Display Of The Life Of The Drive Unit Parts (Pr.255 To Pr.259)
Useful functions 4.20.2 Display of the life of the drive unit parts (Pr.255 to Pr.259) Degrees of deterioration of main circuit capacitor, control circuit capacitor, cooling fan and inrush current limit circuit can be diagnosed by monitor. When any part has approached the end of its life, an alarm can be output by self diagnosis to prevent a fault. (Use the life check of this function as a guideline since the life except the main circuit capacitor is calculated theoretically.) For the life check of the main circuit capacitor, the alarm signal (Y90) will not be output if a measuring method of (4) is...
Page 248 Useful functions (1) Life alarm display and signal output (Y90 signal, Pr.255 )  Whether any of the control circuit capacitor, main circuit capacitor and inrush current limit circuit has reached the life alarm output level or not can be checked by Pr.255 Life alarm status display and life alarm signal (Y90). 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 Pr.255 read Pr.255 setting read...
Page 249 Useful functions Main circuit capacitor life display (Pr.258, Pr.259)  The deterioration degree of the control circuit capacitor is displayed in Pr.258 as a life.  On the assumption that the main circuit capacitor capacitance at factory shipment is 100%, the capacitor life is displayed in Pr.258 every time measurement is made.
Page 250: Maintenance Timer Alarm (Pr.503, Pr.504)
Useful functions (5) Cooling fan life display  The cooling fan speed of 50% or less is detected and "FN" is displayed on the operation panel and parameter unit (FR- PU07). As an alarm display, Pr. 255 bit2 is turned on and also an alarm is output to the Y90 signal. NOTE ...
Page 251: Current Average Value Monitor Signal (Pr.555 To Pr.557)
Useful functions 4.20.4 Current average value monitor signal (Pr.555 to Pr.557) The average value of the output current during Programmable controller constant speed operation and the maintenance timer Output unit Input unit value are output as a pulse to the current average Drive unit value monitor signal (Y93).
Page 252 Useful functions 2) Setting of Pr.555 Current average time The average output current is calculated during Hi output of start pulse (1s). Set the time taken to average the current during start pulse output in Pr.555. 3) Setting of Pr.557 Current average value monitor signal output reference current Set the reference (100%) for outputting the signal of the current average value.
Page 253: Free Parameter (Pr.888, Pr.889)
Useful functions 4.20.5 Free parameter (Pr.888, Pr.889) You can input any number within the setting range 0 to 9999. For example, the number can be used:  As a unit number when multiple units are used.  As a pattern number for each operation application when multiple units are used. ...
Page 254: Initiating A Fault (Pr.997)
Useful functions 4.20.6 Initiating a fault (Pr.997) A fault is initiated by setting the parameter. This function is useful to check how the system operates at a fault. Parameter Name Initial value Setting range Description number 16 to 18, 32 to 34, 48, 49, The setting range is same with the one for 64, 82, 96, 97, 112, 128, fault data codes of the drive unit (which can...
Page 255: Batch Setting Mitsubishi Hmi (Got) Connection Parameters (Pr. 999)
Useful functions 4.20.7 Batch setting Mitsubishi HMI (GOT) connection parameters (Pr. 999)  Communication parameters for the Mitsubishi HMI (GOT) connection can be set as a batch. Multiple parameters are changed automatically. Users do not have to consider each parameter number. (Parameter ...
Page 256 Useful functions (2) Automatic parameter setting using the operation panel (parameter setting mode) The communication setting parameters for the GOT connection with a PU connector are Operation example automatically set. Operation Display Screen at power-ON The monitor display appears. PU indicator is lit. Press to choose the PU operation mode.
Page 257: 4.21 Setting From The Parameter Unit And Operation Panel
Setting from the parameter unit and operation panel 4.21 Setting from the parameter unit and operation panel Purpose Parameter to set Refer to page RUN key rotation To select rotation direction by Pr.40 direction selection of the operation panel To use the setting dial of the operation panel like a potentiometer Operation panel for speed setting...
Page 258: Setting-Dial Potentiometer Mode/Key Lock Operation Selection (Pr.161)
Setting from the parameter unit and operation panel 4.21.2 Setting-dial potentiometer mode/key lock operation selection (Pr.161) The setting dial of the operation panel can be used for setting like a potentiometer. The key operation of the operation panel can be disabled. Parameter Setting Name...
Page 259 Setting from the parameter unit and operation panel Using the setting dial like a potentiometer to set the speed Operation example Changing the speed from 0r/min to 1800r/min during operation Operation Display 1. Screen at power-ON The monitor display appears. PU indicator is ON.
Page 260 Setting from the parameter unit and operation panel (3) Disable the setting dial and key operation of the operation panel (Press [MODE] long (2s))  Operation using the setting dial and key of the operation panel can be invalid to prevent parameter change, and unexpected start or speed setting.
Page 261: Magnitude Of Speed Change Setting (Pr.295)
Setting from the parameter unit and operation panel 4.21.3 Magnitude of speed change setting (Pr.295) Setting this parameter increases the magnitude of speed which changes according to the rotated amount of the setting dial, improving operability. Parameter Setting Name Initial value Description number range...
Page 262: Buzzer Control (Pr.990)
Setting from the parameter unit and operation panel 4.21.4 Buzzer control (Pr.990) You can make the buzzer "beep" when you press the key of the parameter unit (FR-PU07). Parameter Name Initial value Setting range Description number Without buzzer PU buzzer control With buzzer The above parameter can be set when Pr.160 Extended function display selection = "0".
Page 263: 4.22 Parameter Clear/ All Parameter Clear
Parameter clear/ All parameter clear 4.22 Parameter clear/ All parameter clear POINT  Set "1" in Pr.CL Parameter clear, ALLC All parameter clear to initialize all parameters. (Parameters are not cleared when "1" is set in Pr.77 Parameter write selection.) ...
Page 264: 4.23 Initial Value Change List
Initial value change list 4.23 Initial value change list Displays and sets the parameters changed from the initial value. Operation Display 1. Screen at power-ON The monitor display appears. PU indicator is ON. Press to choose the PU operation mode. PRM indicator is ON.
Page 265: 4.24 Check And Clear Of The Faults History
Check and clear of the faults history 4.24 Check and clear of the faults history Check for the faults history Monitor/frequency setting Parameter setting [Operation panel is [Parameter setting change] used for operation] Faults history [Operation for displaying the faults history] Eight past faults can be displayed with the setting dial.
Page 266 Check and clear of the faults history (2) Clearing procedure POINT  Set "1" in Er.CL Fault history clear to clear the faults history. Operation Display 1. Screen at power-ON The monitor display appears. PRM indicator is ON. Press to choose the parameter setting mode. (The parameter number read previously appears.) Turn until...
Page 267: Troubleshooting
TROUBLESHOOTING This chapter provides the "TROUBLESHOOTING" of this product. Always read the instructions before using the equipment. Reset method of protective function .......... 266 List of fault or alarm indications ..........267 Causes and corrective actions ............ 268 Correspondences between digital and actual characters ..279 Check first when you have a trouble ..........
Page 268: Reset Method Of Protective Function
Reset method of protective function When a fault occurs in the drive unit, the drive unit trips and the PU display automatically changes to one of the following fault or alarm indications. If the fault does not correspond to any of the following faults or if you have any other problem, please contact your sales representative.
Page 269: List Of Fault Or Alarm Indications
List of fault or alarm indications List of fault or alarm indications Refer Refer Operation Panel Operation Panel Name Name Indication Indication Page Page E.ILF Input phase loss E- - - Faults history E.OLT Stop by the torque limit HOLD Operation panel lock Loss of synchronism E.SOT...
Page 270: Causes And Corrective Actions
Causes and corrective actions Causes and corrective actions (1) Error message A message regarding operational troubles is displayed. Output is not shutoff. Operation panel HOLD indication Name Operation panel lock Description Operation lock mode is set. Operation other than is invalid. (Refer to page 258) Check point ————...
Page 271 Causes and corrective actions Operation panel Err. indication Name Drive unit reset  Executing reset using RES signal, or reset command from communication or PU Description  Displays at powering OFF. Corrective  Turn OFF the reset command action (2) Warnings When a warning occurs, the output is not shut off.
Page 272 Causes and corrective actions Operation panel FR-PU07 indication Name PU stop Stop with of the PU is set in Pr.75 Reset selection/disconnected PU detection/PU stop selection. Description (For Pr.75 refer to page 178.) Check point Check for a stop made by pressing of the operation panel.
Page 273 Causes and corrective actions Operation panel FR-PU07 —— indication Name Undervoltage If the power supply voltage of the drive unit decreases, the control circuit will not perform normal functions. In addition, the motor torque will be insufficient and/or heat generation will increase. To prevent this, if the power supply voltage Description decreases below about 115VAC this function stops the drive unit output and displays An alarm is reset when the voltage returns to normal.
Page 274 Causes and corrective actions (4) Fault When a fault occurs, the drive unit trips and a fault signal is output. Operation panel FR-PU07 OC During Acc E.OC1 indication Name Overcurrent trip during acceleration When the drive unit output current reaches or exceeds approximately 230% of the rated current during acceleration, Description the protective circuit is activated and the drive unit trips.
Page 275 Causes and corrective actions Operation panel E.OV1 FR-PU07 OV During Acc indication Name Regenerative overvoltage trip during acceleration If regenerative energy causes the drive unit's internal main circuit DC voltage to reach or exceed the specified value, Description the protective circuit is activated and the drive unit trips. The circuit may also be activated by a surge voltage produced in the power supply system.
Page 276 Causes and corrective actions Operation panel E.FIN FR-PU07 H/Sink O/Temp indication Name Heatsink overheat If the heatsink overheats, the temperature sensor is actuated and the drive unit trips. The FIN signal can be output when the temperature becomes approximately 85% of the heatsink overheat protection Description operation temperature.
Page 277 Causes and corrective actions Operation panel E.SOT FR-PU07 Motor step out indication Name Loss of synchronism detection Description Stops the output when the operation is not synchronized.  Check that the PM motor is not driven overloaded.  Check if a start command is given to the drive unit while the PM motor is coasting. Check point ...
Page 278 Causes and corrective actions Operation panel E.OP1 FR-PU07 Option slot alarm 1 indication Name Communication option fault Description Stops the drive unit output when a communication line fault occurs in the communication option.  Check for a wrong option function setting and operation. ...
Page 279 Causes and corrective actions Operation panel E.PUE FR-PU07 PU Leave Out indication Name PU disconnection  This function stops the drive unit output if communication between the drive unit and PU is suspended, e.g. the parameter unit is disconnected, when "2", "3", "16" or "17" was set in Pr.75 Reset selection/disconnected PU detection/ PU stop selection.
Page 280 Causes and corrective actions Operation panel E.OS FR-PU07 E.OS indication Name Overspeed occurrence Description Trips the drive unit if the motor speed exceeds Pr.374 Overspeed detection level.  Check that Pr.374 Overspeed detection level is appropriate.  Check if the three-phase (U, V, and W) wiring on the output side (load side) of the drive unit is correct. (Check for Check point phase loss.) ...
Page 281: Correspondences Between Digital And Actual Characters
Correspondences between digital and actual characters Fault E.SAF FR-PU07 Operation panel E.SAF indication E.13 FR-PU07 Fault 13 Name Safety circuit fault Description Stop the drive unit output when an internal circuit fault occurred. Corrective Please contact your sales representative. action NOTE ...
Page 282: Check First When You Have A Trouble
Check first when you have a trouble Check first when you have a trouble POINT  If the cause is still unknown after every check, it is recommended to initialize the parameters (initial value) then set the required parameter values and check again. 5.5.1 Motor does not start Refer...
Page 283: Motor Or Machine Is Making Abnormal Acoustic Noise
Check first when you have a trouble Refer Check Possible Cause Countermeasures Points page Under position control, the forward rotation stroke end Turn ON the LSP or LSN signal. Input (LSP) or the reverse rotation stroke end (LSN) signal is Check the Pr.535 Position control terminal input selection Signal assigned, but is not input.
Page 284: Motor Generates Heat Abnormally
Check first when you have a trouble 5.5.3 Motor generates heat abnormally Refer Check Possible Cause Countermeasures Points page  The required space is not provided around the motor. Improve the environment around the motor. Motor  The mounting flange is small. Use a bigger flange.
Page 285: Acceleration/Deceleration Is Not Smooth
Check first when you have a trouble 5.5.6 Acceleration/deceleration is not smooth Refer Check Possible Cause Countermeasures Points page  Reduce the load weight. Set Pr.22 Torque limit level higher according to the load. Torque limit function is activated due to a heavy load. (Setting Pr.22 too large may result in frequent overcurrent trip (E.OC).) ...
Page 286: Operation Mode Is Not Changed Properly
Check first when you have a trouble 5.5.8 Operation mode is not changed properly Refer Check Possible Cause Countermeasures Points page Check that the STF and STR signals are OFF. Input Start signal (STF or STR) is ON. When either is ON, the operation mode cannot be Signal changed.
Page 287: 5.5.11 Speed Does Not Accelerate
Check first when you have a trouble 5.5.11 Speed does not accelerate Refer Check Possible Cause Countermeasures Points page Check if the start command and the speed command  Start command and speed command are chattering. are correct. Input The wiring length used for analog speed command is Perform analog input bias/gain calibration.
Page 288 MEMO...
Page 289 PRECAUTIONS FOR MAINTENANCE AND INSPECTION This chapter provides the "PRECAUTIONS FOR MAINTENANCE AND INSPECTION" of this product. Always read the instructions before using the equipment. Inspection items................288 Measurement of main circuit voltages, currents and powers .. 295...
Page 290: Precautions For Maintenance And Inspection
Inspection items The drive unit is a static unit mainly consisting of semiconductor devices. Daily inspection must be performed to prevent any fault from occurring due to the adverse effects of the operating environment, such as temperature, humidity, dust, dirt and vibration, changes in the parts with time, service life, and other factors.
Page 291: Daily And Periodic Inspection
Inspection items 6.1.3 Daily and periodic inspection Interval Area of Inspection Corrective Action at Customer's Description Periodic  Inspection Item Alarm Occurrence Check Daily  Surrounding Check the surrounding air temperature, Improve environment  environment humidity, dirt, corrosive gas, oil mist, etc. Check alarm location and Check for unusual vibration and noise.
Page 292: Display Of The Life Of The Drive Unit Parts
Inspection items 6.1.4 Display of the life of the drive unit parts The self-diagnostic warning is output when the life span of each part such as the control circuit capacitor, the cooling fan, or the inrush current limit circuit is near its end. It gives an indication of replacement time. The life alarm output can be used as a guideline for life judgement.
Page 293: Checking The Drive Unit And Converter Modules
Inspection items 6.1.5 Checking the drive unit and converter modules <Preparation> (1) Disconnect the external power supply cables (R/L1, S/L2, T/L3) and motor cables (U, V, W). (2) Prepare a tester. (Use 100 range.) <Checking method> Change the polarity of the tester alternately at the drive unit terminals R/L1, S/L2, T/L3, U, V, W, P/+ and N/-, and check for electric continuity.
Page 294: Replacement Of Parts
Inspection items 6.1.7 Replacement of parts The drive unit consists of many electronic parts such as semiconductor devices. The following parts may deteriorate with age because of their structures or physical characteristics, leading to reduced performance or fault of the drive unit. For preventive maintenance, the parts must be replaced periodically. Use the life check function as a guidance of parts replacement.
Page 295 Inspection items Reinstallation 1) After confirming the orientation of the fan, reinstall the fan so that the arrow on the left of "AIR FLOW" faces up. AIR FLOW <Fan side face> 2) Reconnect the fan connectors. 3) When wiring, avoid the cables being caught by the fan. 4) Reinstall the fan cover.
Page 296: Drive Unit Replacement
Inspection items (2) Smoothing capacitors A large-capacity aluminum electrolytic capacitor is used for smoothing in the main circuit DC section, and an aluminum electrolytic capacitor is used for stabilizing the control power in the control circuit. Their characteristics are deteriorated by the adverse effects of ripple currents, etc.
Page 297: Measurement Of Main Circuit Voltages, Currents And Powers
Measurement of main circuit voltages, currents and powers Measurement of main circuit voltages, currents and powers Since the voltages and currents on the drive unit power supply and output sides include harmonics, measurement data depends on the instruments used and circuits measured. When instruments for commercial frequency are used for measurement, measure the following circuits with the instruments given on the next page.
Page 298 Measurement of main circuit voltages, currents and powers Measuring Points and Instruments Item Measuring Point Measuring Instrument Remarks (Reference Measured Value) R/L1 and S/L2 Commercial power supply Power supply voltage S/L2 and T/L3 Moving-iron type AC voltmeter Within permissible AC voltage fluctuation T/L3 and R/L1 (Refer to page 302) Power supply side...
Page 299: Measurement Of Powers
Measurement of main circuit voltages, currents and powers 6.2.1 Measurement of powers Use electro-dynamometer type meters (for inverter) for the both of drive unit input and output side. Alternatively, measure using electrodynamic type single-phase wattmeters for the both of drive unit input and output side in two-wattmeter or threewattmeter method.
Page 300: Measurement Of Currents
Measurement of main circuit voltages, currents and powers 6.2.3 Measurement of currents Use moving-iron type meters on the input side of the drive unit, use approximate effective-value rectifier type AC ammeter on the output side. Since current on the drive unit input side tends to be unbalanced, measurement of three phases is recommended. Correct value can not be obtained by measuring only one or two phases.
Page 301: Measurement Of Drive Unit Output Frequency
Measurement of main circuit voltages, currents and powers 6.2.7 Measurement of drive unit output frequency A pulse train proportional to the output frequency is output across the frequency meter signal output terminal FM-SD of the drive unit. This pulse train output can be counted by a frequency counter, or a meter (moving-coil type voltmeter) can be used to read the mean value of the pulse train output voltage.
Page 302 MEMO...
Page 303: Specifications
SPECIFICATIONS This chapter provides the "SPECIFICATIONS" of this product. Always read the instructions before using the equipment. Rating..................... 302 Common specifications ............... 303 Outline dimension drawings............305...
Page 304: Rating
Rating Rating Three-phase 200V power supply  Model FR-E720EX-K 0.75 Rated current (A) 17.5 Overload current rating 150% 60s, 200% 3s (reference rated motor current, inverse-time characteristics) Rated input Three-phase 200 to 240V 50Hz/60Hz Rated input AC voltage/frequency Permissible AC voltage fluctuation 170 to 264V 50Hz/60Hz Permissible frequency fluctuation ±5%...
Page 305: Common Specifications
Common specifications Common specifications Motor MM-GKR motor S-PM geared motor PM sensorless vector control (low-speed range: PM sensorless vector control (low-speed range: Control method current synchronization operation) current synchronization operation) Carrier frequency 10kHz (when driving an MM-GKR motor) 5kHz Starting torque 200% 100% (initial value)
Page 306 Common specifications Forward and reverse rotation or start signal automatic self-holding input (3-wire input) can be Start signal selected. The following signals can be assigned to Pr.178 to Pr.184 (input terminal function selection) : multi- speed selection, second function selection, terminal 4 input selection, JOG operation selection, external thermal input, drive unit operation enable signal, PU operation external interlock, PID Input signal control valid terminal, PU-External operation switchover, pre-excitation, output stop, start self-...
Page 307: Outline Dimension Drawings
Outline dimension drawings Outline dimension drawings FR-E720EX-0.1K to 0.75K φ5 hole When used with the plug-in option Capacity plate Drive Unit Model When used with When used with FR-A7NC E kit FR-E7DS FR-E720EX-0.1K, 0.2K 80.5 97.6 FR-E720EX-0.4K 112.5 129.6 FR-E720EX-0.75K 132.5 149.6 (Unit: mm)
Page 308 Outline dimension drawings FR-E720EX-3.7K When used with 2-φ5 hole the plug-in option Rating Rating plate plate Capacity plate 66.5 66.5 142.5 When used with When used with FR-A7NC E kit FR-E7DS 159.6 (Unit: mm) Parameter unit (option) (FR-PU07) <Outline drawing> <Enclosure cut dimension drawing>...
Page 309: Specifications Of The Dedicated Pm Motor [Mm-Gkr Motor]
Specifications of the dedicated PM motor [MM-GKR motor] Specifications of the dedicated PM motor [MM-GKR motor] 7.4.1 Motor specifications MM-GKR1 3 Symbol Rated output (kW) Symbol Rated speed (r/min) Symbol Oil seal Symbol Reduction gear Symbol Shaft end ∗3 Refer to the 1 to 7 3000 Without...
Page 310 Specifications of the dedicated PM motor [MM-GKR motor]  X indicates the direction of the motor's output shaft, and Y indicates the direction vertical to the motor's output shaft. Usually, the indicated value is of the non-load side bracket where the vibration is the greatest. Bearing is subject to fretting while the motor is stopped.
Page 311: Motor Torque Characteristic
Specifications of the dedicated PM motor [MM-GKR motor]  This value is a value at the shaft of the motor with a reduction gear.  If the value exceeds the described value, please contact your sales representative.  The reduction gear efficiency differs depending on the reduction ratio. Additionally, the reduction gear efficiency varies depending on operating conditions, such as the output torque, rotation speed, and temperature.
Page 312: Specifications Of The Dedicated Pm Motor [S-Pm Geared Motor]
Specifications of the dedicated PM motor [S-PM geared motor] Specifications of the dedicated PM motor [S-PM geared motor] 7.5.1 Motor specifications Model names of S-PM geared motors GV-S 0.4kW 150r/min 200V ∗1 Series Output Speed Voltage ∗2 GV-S (parallel shaft, fixed load) 0.1 to 2.2kW Speed at output shaft 200V class...
Page 313: Motor Torque Characteristic
Specifications of the dedicated PM motor [S-PM geared motor] 7.5.2 Motor torque characteristic <<Initial setting(Pr.785 =9999(=100%))>>  The short-time torque can be up to 100% in low speed (300r/min) Torque operation, but continuous operation is not available. 150%  When the input voltage is low, the torque may be reduced. Short time (60s) operation range ...
Page 314 MEMO...
Page 315: Appendix
APPENDIX This chapter provides the "APPENDIX" of this product. Always read the instructions before using the equipment.
Page 316: Appendix1 Precautions For Use Of The Mm-Gkr Motor (Precautions When Replacing Servo)
Appendix1 Precautions for use of the MM-GKR motor (Precautions when replacing servo) The control method is PM sensorless vector control. Several restrictions are applied because the encoder is not provided among other reasons. When using this drive unit and a sensorless PM motor, always check the machine operation in the actual system. Restrictions ...
Page 317 Others  The available power supply input is three-phase 200 to 240V only.  Only the electronic thermal O/L relay is provided as the temperature protective function. (Servo motor: Electronic thermal O/L relay and encoder thermistor, MM-GKR: Electronic thermal O/L relay) ...
Page 318: Appendix2 Precautions For Use Of The S-Pm Geared Motor
Appendix2 Precautions for use of the S-PM geared motor Installation  When a suspension tool is provided for a motor, carry the motor using the suspension tool.  When a motor is used for a lift, install a safety device on the machine side. There is a risk that a lifted cargo, etc. may fall off. ...
Page 319: Appendix4 Index
Appendix4 Index Numerics Cumulative energization time ..........155 Cumulative power..............155 15-speed selection (REX signal) ........117 Current average value monitor signal 24V external power supply operation (EV signal)....144 (Pr.555 to Pr.557)..............249 Current average value monitor signal (Y93 signal)..144 Acceleration error (E.OA) ............278 Acceleration/deceleration pattern (Pr.29) ......
Page 320 (Pr.52, Pr.54, Pr.158, Pr.170, Pr.171, Pr.268, Pr.430, Pr.563, Pr.564) ..............155 Gain adjustment of position control (Pr.422, Pr.423, Pr.427, Motor load factor ..............155 Pr.427, Pr.446, Pr.463, Pr.698, Pr.877)......92 Motor overheat protection (Electronic thermal O/L relay) (Pr.9) ..................130 Motor overload trip (electronic thermal relay function) Harmonic suppression guideline in Japan......39 (E.THM) .................
Page 321 Position control sudden stop (X87 signal) ......138 Setting the position adjustment parameters (Pr.426, Pr.506, Position detected (FP signal) ..........144 Pr.507, Pr.510, Pr.511, Pr.536, Y36 signal, PBSY signal, Power supply harmonics............38 MEND signal, CPO signal, FP signal).......109 Pre-excitation (LX signal) ............138 Setting-dial potentiometer mode/key lock operation selection Pressure test................
Page 322 REVISIONS *The manual number is given on the bottom left of the back cover. Manual Number Print Date Revision Dec. 2013 IB(NA)-0600507ENG-A First edition Jun 2014 IB(NA)-0600507ENG-B Addition  FR-E720EX-1.5K to 3.7K  Compatibility with S-PM geared motors  Pr.148, Pr.149, Pr.244, Pr.658, Pr.785, Pr.795, Pr.998, Pr.999 ...
Page 323 HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN IB(NA)-0600507ENG-B(1406)MEE Printed in Japan Specifications subject to change without notice.

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Mitsubishi Electric FR-E700EX Instruction Manual

Table of Contents

2 Wiring

3 Precautions for Use of the Drive Unit

Parameters According to Purposes 4.3 PM Sensorless Vector Control 73

Speed Control

Position Control

Adjusting the Output Torque (Current) of the Motor

Limiting the Rotation Speed

Speed Setting by External Terminals

Setting of Acceleration/Deceleration Time and Acceleration/ Deceleration Pattern

4.10 Selection and Protection of a Motor

4.11 Motor Brake and Stop Operation

4.12 Function Assignment of External Terminal and Control

4.13 Monitor Display and Monitor Output Signal

4.14 Operation Setting at Fault Occurrence

Speed Setting by Analog Input (Terminal 2, 4)

4.16 Misoperation Prevention and Parameter Setting Restriction

4.17 Selection of Operation Mode and Operation Location

4.18 Communication Operation and Setting

4.19 Special Operation and Speed Control

4.20 Useful Functions

4.21 Setting from the Parameter Unit and Operation Panel

4.22 Parameter Clear/ All Parameter Clear

4.23 Initial Value Change List

4.24 Check and Clear of the Faults History

5 Troubleshooting

6 Precautions for Maintenance and Inspection

7 Specifications

Appendix

Quick Links

Chapters

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Summary of Contents for Mitsubishi Electric FR-E700EX