ABB M2004 Manuals

Manuals and User Guides for ABB M2004. We have 9 ABB M2004 manuals available for free PDF download: Product Manual, Technical Reference Manual, Product Specification, System Settings, Reference Manual

ABB M2004 Product Manual (480 pages)

Brand: ABB | Category: Robotics | Size: 19.51 MB

Table of Contents
5
Overview of this Manual
11
Product Documentation, M2000/M2000A
16
Product Documentation, M2004
17
How to Read the Product Manual
19
1 Safety

21
2 Installation and Commissioning

55
3 Maintenance

143
- Introduction
  143
- Maintenance Schedule and Expected Life
  144
  - Specification of Maintenance Intervals
    144
  - Maintenance Schedule
    145
  - Expected Component Life
    151
- Inspection Activities
  152
- Changing/Replacement Activities
  194
  - Type of Oil
    194
  - Determining Oil Type
    195
  - Which Type of Oil Does the Gearbox Contain
    195
  - Labels on the Robot
    197
  - Article Numbers and Volumes, Alternative Kyodo Yushi TMO 150
    199
  - Mixed Types of Oil May Cause Severe Damage
    199
  - Rinsing Gearbox
    200
  - Equipment
    200
  - Oil Change, Gearbox Axis 1
    201
  - Oil Change, Gearbox Axis 2
    205
  - Oil Change, Gearbox, Axis 3
    208
  - Oil Change, Gearbox, Axis 4
    211
  - Oil Change, Gearbox, Axis 5
    214
  - Oil Change, Gearbox Axis 6
    217
  - Replacing SMB Battery
    220
- Lubrication Activities
  223
- Cleaning Activities
  233
  - Flushing a Contaminated Gearbox
    233
  - Cleaning, Robot
    235
- Service Information System, M2000
  237
  - Using the SIS System
    237
  - Description of Service Information System (SIS)
    238
  - SIS System Parameters
    240
  - Setting the SIS Parameters
    242
  - Reading the SIS Output Logs
    244
  - Exporting the SIS Data
    245
4 Repair

247
- Introduction
  247
- General Procedures
  248
- Complete Robot
  253
- Upper and Lower Arm
  277
  - Replacing Turning Disk
    277
  - Replacement of Complete Wrist Unit
    281
  - Replacement of Complete Upper Arm
    285
  - Replacement of Complete Lower Arm
    290
- Frame and Base
  299
- Motors
  329
  - Replacement of Motor, Axis 1
    329
  - Replacement of Motor Axis 2
    335
  - Replacement of Motor, Axis 3
    343
  - Replacement of Motor, Axis 4
    350
  - Replacement of Motor, Axis 5
    357
  - Replacement of Motor, Axis 6
    361
- Gearboxes
  367
  - Replacement of Gearbox, Axis 1
    367
  - Replacement of Gearbox, Axis 2
    375
  - Replacement of Gearbox, Axis 3
    382
  - Replacement of Gearbox, Axis 4
    388
  - Replacement of Gearbox, Axis 5
    393
  - Replacement of Gearbox, Axis 6
    399
5 Calibration Information

405
- Introduction
  405
- Calibration Methods
  406
- Calibration Scale and Correct Axis Position
  408
- Calibration Movement Directions for All Axes
  409
- Updating Revolution Counters
  410
- Checking the Calibration Position
  414
6 Decommissioning

417
- Environmental Information
  417
- Decommissioning of Balancing Device
  418
7 Reference Information

421
- Introduction
  421
- Applicable Safety Standards
  422
- Unit Conversion
  424
- Screw Joints
  425
- Weight Specifications
  428
- Standard Toolkit
  429
- Special Tools
  430
- Lifting Accessories and Lifting Instructions
  433
8 Spare Part / Part List

435
9 Exploded Views

465
- Introduction
  465
- Base Incl. Frame
  466
- Frame-Lower Arm 1
  467
- Frame-Lower Arm 2
  468
- Upper Arm
  469
- Wrist Complete
  470
10 Circuit Diagram

471
Index

475

ABB M2004 Product Manual (443 pages)

Articulated robot

Brand: ABB | Category: Robotics | Size: 38.22 MB

Table of Contents
5
Overview
9
Product Documentation, M2004
11
How to Read the Product Manual
13
1 Safety

15
2 Installation and Commissioning

39
3 Maintenance

109
- Introduction
  109
- Maintenance Schedule and Expected Component Life
  110
  - Specification of Maintenance Intervals
    110
  - Maintenance Schedule
    111
  - Expected Component Life
    116
- Inspection Activities
  117
- Replacement / Changing Activities
  152
  - Type of Oil in Gearboxes
    152
  - Oil Change, Gearbox Axis 1
    156
  - Oil Change, Gearbox Axis 2
    159
  - Oil Change, Gearbox, Axis 3
    162
  - Oil Change, Gearbox, Axis 4
    165
  - Oil Change, Gearbox, Axis 5
    168
  - Oil Change, Gearbox Axis 6
    171
  - Replacement of SMB Battery
    174
- Lubrication Activities
  177
- Cleaning Activities
  187
  - Cleaning, Robot
    187
4 Repair

189
- Introduction
  189
- General Procedures
  190
- Complete Robot
  195
- Upper and Lower Arm
  251
- Frame and Base
  275
- Motors
  302
- Gearboxes
  347
  - Replacement Gearbox Axis 1
    347
  - Replacement Gearbox Axis 2
    356
  - Replacement of Gearbox, Axis 3
    363
  - Replacement of Gearbox, Axis 6
    370
5 Calibration Information

375
- Introduction
  375
- Calibration Methods
  376
- Calibration Scales and Correct Axis Position
  378
- Calibration Movement Directions for All Axes
  379
- Updating Revolution Counters
  380
- Checking the Calibration Position
  383
6 Decommissioning

385
- Introduction
  385
- Environmental Information
  386
- Decommissioning of Balancing Device
  387
7 Reference Information

389
- Introduction
  389
- Applicable Safety Standards
  390
- Unit Conversion
  391
- Screw Joints
  392
- Weight Specifications
  395
- Standard Toolkit
  396
- Special Tools
  397
- Lifting Equipment and Lifting Instructions
  400
8 Spare Part List IRB 6640

401
- Base Frame
  401
- Spare Parts - Balancing Device
  403
- Frame to Lower Arm
  407
- Lower Arm to Upper Arm
  409
- Upper Arm Including Wrist Unit, Motors Ax. 3- 6 (IRB 6640 and IRB 6640ID)
  411
- Cable Harness and SMB Unit
  414
9 Circuitdiagrams

417
- Introduction
  417
Índice

419

ABB M2004 Product Manual (234 pages)

Articulated robot

Brand: ABB | Category: Robotics | Size: 9.61 MB

Table of Contents
5
Overview
9
Product Documentation, M2000/M2000A
11
Product Documentation, M2004
12
How to Read the Product Manual
14
1 Safety

15
- General Safety Information
  16
- Safety Related Instructions
  36
2 Installation and Commissioning

43
- Unpacking
  44
  - Working Range, IRB 140
    47
  - Risk of Tipping/Stability
    49
- On-Site Installation
  50
  - Manually Releasing the Brakes
    51
  - Orienting and Securing the Manipulator
    54
  - Restricting the Working Space
    55
  - Fitting Equipment on Manipulator
    56
  - Loads
    58
  - Suspended Mounting
    59
  - Bolt Pattern
    61
- Electrical Connections
  63
3 Maintenance

65
- Maintenance Schedules
  66
- Inspection Activities
  68
  - Inspection, Robot Cabling
    70
  - Inspection, Timing Belts
    71
- Cleaning Activities
  74
- Changing/ Replacing Activities
  75
4 Repair

79
- Complete Robot
  80
- Upper Arm
  101
- Lower Arm
  110
  - Replacement of Damper, Axis 2
    113
  - Replacement of Indicator Lamp
    115
- Frame and Base
  117
- Motors
  132
- Gearboxes
  159
  - Service Work on Gearbox, Axis 4
    164
5 Calibration Information

165

ABB M2004 Product Manual (118 pages)

Track Motion

Brand: ABB | Category: Industrial Equipment | Size: 3.43 MB

Tab 1: Specification

5
- Table of Contents
  5
- 1 Description
  
  7
  - General
    7
  - Principle Layout
    8
  - Terms and Concepts
    10
    
    Definitions
    10
- 2 Safety Instructions
  
  11
  - Description
    11
  - Unpacking and Handling Safety
    12
    
    Lifting Instructions
    12
  - Mechanical Installation Safety
    12
    
    Adjusting the Level
    12
    
    Assembly of Cable Tray and Manipulator Safety
    12
    
    Electrical Installation Safety
    12
    
    Commissioning Safety
    13
    
    Mechanical Maintenance Safety
    13
- 3 Technical Specifications and Requirements
  
  15
  - Technical Data
    15
    
    Performance
    15
    
    Dimensions
    17
    
    Width and Height Measurements
    19
    
    Technical Requirements for the Robot
    21
- 4 Variants and Options
  
  23
  - Variants and Options for the IRBT 6003S/4003S
    23
    
    Connection Cable
    23
    
    Power Cable
    23
    
    Double Carriages
    23
    
    Zone Division
    24
    
    Ordering List
    25
Tab 2: Installation and Operation

29
- 1 Unpacking and Handling
  
  31
  - Lift
    31
    
    Lifting Instructions
    31
    
    Lifting the Track Motion
    31
  - Acceptance Inspection
    32
    
    Identification
    32
    
    Contents
    32
    
    Cleaning
    32
  - Moving the Carriage Manually
    33
    
    Release the Brake from the BRB
    33
- 2 Mechanical Installation
  
  35
  - Foundation
    35
    
    Robustness
    35
    
    Incline
    35
    
    Static Loads
    35
    
    Dynamic Loads
    35
  - Preparations
    36
    
    Recommendations for Mounting
    36
  - Stand Assembly
    38
    
    Procedure
    38
    
    Positioning the Stand
    39
    
    Adjusting the Level
    40
    
    Fitting the Linear Guides
    41
    
    Geometric Adjustment of Track Motion
    42
    
    Installing Gear Racks
    50
    
    Securing the Stand to the Foundation
    52
    
    Fitting the Cover Plates
    52
    
    Fit the Side Plates
    53
  - Installation of Zone Division
    54
    
    Installing the Zone Division
    54
  - Fitting the Cable Tray and Manipulator
    55
    
    Fitting the Cable Tray
    55
    
    Fitting the Manipulator
    56
    
    Mounting the Drive Unit
    57
- 3 Electrical Installation
  
  59
  - Robot Cable Harness
    59
    
    Connection Point J1
    59
  - Connections/Wiring Diagrams
    60
  - Introduction
    60
  - IRB 6600 M2004, MH, High Voltage
    61
    
    Wiring Diagram
    61
    
    Standard Cables
    61
    
    Option Cables
    62
  - IRB 6600 M2004, SSG, High Voltage
    63
    
    Wiring Diagram
    63
    
    Standard Cables
    64
    
    Option Cables
    64
  - IRB 6600 M2004, RSG, High Voltage
    65
    
    Wiring Diagram
    65
    
    Standard Cables
    65
    
    Option Cables
    66
  - Irb 4400
    67
    
    Wiring Diagram
    67
    
    Standard Cables
    67
    
    Option Cables
    68
- 4 Commissioning
  
  69
  - Preparations
    69
  - Configure the Control Gear
    70
    
    Load the Operating Parameters
    70
    
    Commutation Offset
    70
    
    Travel Length
    70
  - Activating the Automatic Lubrication System
    71
    
    Activating Grease Injectors
    71
    
    Setting Timer for Central Lubrication System
    72
    
    Functionality Test of the Trabon Lubrication System
    74
  - Calibration
    76
    
    Calibrating the Track Motion
    76
    
    Calibrating at Restart
    76
    
    Checking the Work Space
    77
    
    Check for Abnormal Wear and Noise
    77
    
    Adjust Cables and Covers
    79
Tab 3: Maintenance

81

ABB M2004 Technical Reference Manual (72 pages)

Lubrication in gearboxes

Brand: ABB | Category: Robotics | Size: 0.76 MB

Table of Contents
5
Overview of this Manual
7
1 Introduction

11
2 Articulated Robots - Four Axes

15
- Irb 260
  15
- Irb 460
  16
- Irb 660
  17
- Irb 760
  18
3 Articulated Robots - Six Axes

19
- Irb 120
  19
- IRB 140 Type C
  20
- Irb 1200
  21
- Irb 1410
  22
- Irb 1520
  23
- IRB 1600/1660ID Type a
  25
- Irb 2400
  27
- Irb 2600
  28
- Irb 4400/4450S
  31
- Irb 4600
  33
- Irb 6400Rf
  35
- IRB 6600/6650 Type a
  36
- IRB 6600/6650 Type B, and IRB 6600ID/6650ID Type B
  40
- Irb 6620/6620Lx
  44
- Irb 6640/6640Id
  46
- Irb 6650S
  48
- Irb 6660
  51
- Irb 6700
  52
- Irb 7600
  54
- Irb 8700
  57
4 Collaborative Robots

59
- Irb 14000
  59
5 Parallel Arm Robots

61
- Irb 360
  61
6 SCARA Robots

63
- Irb 910Sc
  63
7 Other Manipulators

65
- Irbt 2005
  65
- Irbt 4004/6004/7004
  66
- Irbt 4003/6003/7003
  67
- Irbp
  68
- Motor Units and Gear Units (M2004)
  69

ABB M2004 Product Specification (68 pages)

Articulated robot

Brand: ABB | Category: Robotics | Size: 1.22 MB

Table of Contents
5
1 Description

9
- Structure
  9
- Safety/Standards
  18
  - Standards
    18
  - Safety
    19
- Installation
  21
  - Introduction
    21
  - Operating Requirements
    22
  - Mounting the Manipulator
    23
- Calibration and References
  27
  - Fine Calibration
    27
  - Absolute Accuracy Calibration
    28
- Load Diagrams
  30
  - Introduction
    30
  - Diagrams
    31
  - Maximum Load and Moment of Inertia for Full Axis 5 Movement
    35
  - Wrist Torque
    36
- Mounting Equipment
  37
  - Introduction
    37
  - Robot Tool Flange
    40
- Maintenance and Troubleshooting
  41
  - Introduction
    41
- Robot Motion
  42
  - Introduction
    42
  - Performance According to ISO 9283
    50
  - Velocity
    51
  - Stopping Distance/Time
    52
  - Signals
    53
2 Specification of Variants and Options

55
- Introduction
  55
  - General
    55
  - Manipulator
    55
  - Floor Cables
    62
  - Documentation
    62
3 Accessories

63

ABB M2004 System Settings (56 pages)

Welding Robot Station

Brand: ABB | Category: Robotics | Size: 1.45 MB

Table of Contents
3
1 Safety Instructions

5
- Description
  5
- Warning Symbols (Signals)
  6
  - DANGER - Ensure that the Main Power Switch Is Turned off
    7
  - WARNING - the Unit Is Sensitive to ESD
    8
2 Calibrating the Robot and the Additional Axes

9
4 Speed Data for External Axes

19
- Introduction
  21
  - General
    21
  - Parts Handling
    21
  - Advanced Part
    21
  - RAPID Instructions
    23
  - Safety Position
    25
- Calibration of the Station Interchange Unit for Positioner IRBP26
  28
  - Positioner IRBP with Mechanical Stop
    28
  - Positioner IRBP Without Mechanical Stop
    31
- Work Positions
  35
  - Introduction
    35
  - Load Position
    35
  - Process Position
    38
  - Service Position
    40
6 Identification of Load Data for Positioners IRBP

43

ABB M2004 Reference Manual (54 pages)

Articulated robot

Brand: ABB | Category: Robotics | Size: 3.99 MB

Table of Contents
5
Overview
7
Product Documentation, M2000/M2000A
9
Product Documentation, M2004
10
1 Reference Information

13
- Introduction
  13
- Applicable Safety Standards
  14
- Unit Conversion
  15
- Screw Joints
  16
- Weight Specifications
  19
- Document References
  20
- Standard Toolkit
  22
- Performing a Leak-Down Test
  23
- Lifting Equipment and Lifting Instructions
  24
- Mounting Instructions for Bearings
  25
- Mounting Instructions for Seals
  26
2 Spare Part / Part List

29
- Introduction
  29
- Spare Part / Part List
  30
3 Foldouts

35
- Introduction
  35
4 Circuit Diagram

37

ABB M2004 System Settings (40 pages)

Welding Robot Station

Brand: ABB | Category: Robotics | Size: 1.39 MB

ABB Categories

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More ABB Manuals

ABB M2004 Manuals

Table of Contents

1 Safety

2 Installation and Commissioning

3 Maintenance

4 Repair

5 Calibration Information

6 Decommissioning

7 Reference Information

8 Spare Part / Part List

9 Exploded Views

10 Circuit Diagram

Index

Table of Contents

1 Safety

2 Installation and Commissioning

3 Maintenance

4 Repair

5 Calibration Information

6 Decommissioning

7 Reference Information

8 Spare Part List IRB 6640

9 Circuitdiagrams

Índice

Table of Contents

1 Safety

2 Installation and Commissioning

3 Maintenance

4 Repair

5 Calibration Information

Table of Contents

Tab 1: Specification

1 Description

2 Safety Instructions

3 Technical Specifications and Requirements

4 Variants and Options

Tab 2: Installation and Operation

1 Unpacking and Handling

2 Mechanical Installation

3 Electrical Installation

4 Commissioning

Tab 3: Maintenance

Tab 3: Maintenance

1 Maintenance Intervals

2 Maintenance Instructions

Table of Contents

1 Introduction

2 Articulated Robots - Four Axes

3 Articulated Robots - Six Axes

4 Collaborative Robots

5 Parallel Arm Robots

6 SCARA Robots

7 Other Manipulators

Table of Contents

1 Description

2 Specification of Variants and Options

3 Accessories

Table of Contents

1 Safety Instructions

2 Calibrating the Robot and the Additional Axes

4 Speed Data for External Axes

6 Identification of Load Data for Positioners IRBP

Table of Contents

1 Reference Information

2 Spare Part / Part List

3 Foldouts

4 Circuit Diagram

Table of Contents

1 Safety Instructions

2 Calibrating the Robot and the Additional Axes

4 Speed Data for External Axes

6 Identification of Load Data for Positioners IRBP

7 Mechunitload Defines a Payload for a Mechanical Unit

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