Cooling System Pressure Cap Test; Radiator Removal / Installation - Polaris RZR XP 1000 2014 Service Manual

ENGINE / COOLING SYSTEM

COOLING SYSTEM PRESSURE CAP TEST

1. Remove the hood from the front cab.
WARNING
Never remove pressure cap when engine is warm or
hot. The cooling system is under pressure and serious
burns may result. Allow the engine to cool before
servicing.
2. Remove pressure cap
cap tester (commercially available).
3. The pressure cap relief pressure is 13 psi. Replace
cap if it does not meet this specification.
3.16
q
and test using a pressure

RADIATOR REMOVAL / INSTALLATION

1. Remove the hood and front bumper (See Chapter 10
– Hood and Front Body Work, page 10.20and Front
Bumper, page 10.19).
2. Remove the four fasteners that secure the front
bumper support to the main frame.
3. Drain radiator by removing lower radiator hose
Be sure to catch and dispose of coolant properly.
WARNING
The cooling system is under pressure and serious
burns may result.
Allow the engine to cool before servicing.
4. Disconnect cooling fan electrical connector.
5. Remove the upper radiator hose from the radiator.
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
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