Cooling System Pressure Cap Test; Cooling System Hose Replacement - Polaris GENERAL 2016 Service Manual

COOLING SYSTEM PRESSURE CAP TEST

1. Remove the hood from the front cab.
WARNING
Never remove pressure cap when engine is warm or
hot. The cooling system is under pressure and serious
burns may result. Allow the engine to cool before
servicing.
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2. Remove pressure cap
cap tester (commercially available).
3. The pressure cap relief pressure is 13 psi. Replace
cap if it does not meet this specification.
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
and test using a pressure
ENGINE / COOLING SYSTEM

COOLING SYSTEM HOSE REPLACEMENT

1. Inspect cooling system
deterioration, abrasion or leaks. Refer to "Cooling
System Hosespage 2.22" topic.
2. Replace coolant hose and torque hose clamps to
specification.
TORQUE
Coolant Hose Clamp:
35 lb-in (4 Nm)
3. If replacing hoses through mounting bracket, torque
mounting bracket fasteners to specification.
TORQUE
Coolant Hose Mounting Bracket Fasteners:
3.5 lb-ft (4.7 Nm)
hoses for cracks,
3
3.91