Rear Drive Shaft Removal - Polaris RZR XP 1000 2014 Service Manual

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FINAL DRIVE
8. Torque wheel hub nut
u
new cotter pin
. Tighten nut slightly if necessary to
align cotter pin holes. Bend both ends of cotter pin
around end of spindle in different directions.
TORQUE
Wheel Hub Castle Nut:
110 ft-lbs (149 Nm)
9. Install new brake caliper mounting bolts and torque
to specification.
TORQUE
Front Caliper Mounting Bolts:
30 ft-lb (41 Nm)
CAUTION
New bolts have a pre-applied locking agent which is
destroyed upon removal. Always use new brake caliper
mounting bolts upon assembly.
10. Install wheel and four wheel nuts. Torque wheel nuts
to specification.
TORQUE
Wheel Nuts:
120 ft-lbs (163 Nm)
11. Rotate wheel and check for smooth operation.

REAR DRIVE SHAFT REMOVAL

1. Raise and support the vehicle.
CAUTION
Serious injury may result if machine tips or falls. Be
sure machine is secure before beginning this
procedure. Always wear eye protection.
2. Remove the four wheel nuts and rear wheel.
7.14
y
to specification and install a
3. Remove the cotter pin
w
hub castle nut
. Remove the nut, and two cone
e
washers
from the rear wheel hub assembly.
4. Remove the two bolts
lower radius rods to the bearing carrier. Discard the
nuts. Let the radius rods swing downward.
5. Remove the brake caliper mounting bolts
Remove the rear brake caliper assembly.
CAUTION
Do not hang the caliper by the brake line. Use wire to
hang caliper to prevent damage to the brake line.
6. Remove the rear hub assembly from the bearing
carrier.
7. Support the trailing arm from underneath.
8. Remove the lower shock mounting bolt and nut
Swing the shock inward. Discard the nut.
9. Remove the stabilizer bar mounting bolt, washer and
u
nut
. Discard the nut.
10. Lift the trailing arm assembly upward so the rear
drive shaft is parallel with the ground.
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
q
and loosen the rear wheel
r
retaining the upper and
© Copyright Polaris Industries Inc.
t
.
y
.

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