Thermostat Replacement - Polaris RZR XP 1000 2014 Service Manual

6. Remove the four upper radiator support fasteners
and disconnect the small radiator bypass hose
7. Lift radiator up to disengage it from its lower
mounting points. Tilt top of radiator outward and
remove the radiator from the vehicle.
8. Separate the fan motor assembly from the radiator.
Inspect fan blades for damage.
9. Reverse this procedure for installation. Be sure to
properly fill and bleed cooling system as outlined in
this chapter.
e
Upper Radiator Hose
r
Lower Radiator Hose
t
Recovery Bottle
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
w

THERMOSTAT REPLACEMENT

e
.
1. Remove the hood from the front cab.
2. Remove the pressure cap to relieve any system
3. Drain coolant to a level below the thermostat
4. Remove upper coolant hose from thermostat
5. Remove the rear bolt
6. Remove the cargo box access panel.
7. Using an 8 mm swivel socket and long extension,
y
To Radiator Fitting
u
Fan Motor Assembly
i
Radiator
ENGINE / COOLING SYSTEM
WARNING
The cooling system is under pressure and serious
burns may result.
Allow the engine to cool before servicing.
pressure (see Chapter 3 – Cooling System Pressure
Cap Test, page 3.16).
housing.
q
housing .
w
retaining the thermostat
cover.
e
remove the front bolt retaining the thermostat
cover.
3
3.17