Polaris RZR XP 1000 2014 Service Manual page 133

7. Inspect the crankshaft gear
y
for broken or worn teeth.
8. If the crankshaft gear or sprocket is damaged, the
crankshaft assembly must be replaced.
9. Support crankshaft on V-blocks or on-centers in a
crankshaft stand or lathe. Measure crankshaft run-
out and replace if run-out exceeds maximum listed
below.
MEASUREMENT
Crankshaft Maximum Runout:
Less than .001" (0.025 mm)
10. Visually inspect surface of crankshaft main and
connecting rod journals. Replace crankshaft if any
journal is scratched or pitted.
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
u
and auxiliary sprocket 11. Measure each main journal and connecting rod
12. Refer to the six letters stamped onto the PTO end of
ENGINE / COOLING SYSTEM
journal in two locations, 90 degrees apart. Replace
crankshaft if any journal is worn below the service
limit specification.
i d
MAG End
Bearing)
o f
Journal 1 (Main
Bearing) Bearing)
a g
Journal 2 (Rod
Bearing) Bearing)
s h
Journal 3 (Main
Bearing)
the crankshaft.
3
Journal 4 (Rod
Journal 5 (Main
Journal 6 (Main
PTO End
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