ABB ACS5000 User Manual
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ABB ACS5000 User Manual

Water-cooled
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SYSTEM DRIVES
ACS5000 water-cooled
User manual
5 – 36 MVA, 6 - 6.9 kV

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Summary of Contents for ABB ACS5000

  • Page 1 — SYSTEM DRIVES ACS5000 water-cooled User manual 5 – 36 MVA, 6 - 6.9 kV...

  • Page 2: Cable Entry With Sealing Modules, Type

    — General information Copyright © 2020 ABB. All rights reserved. The information in this manual is subject to change without notice. This document and parts thereof must not be reproduced or copied, or disclosed to third parties, nor used for any unauthorized purpose without written permission from ABB Switzerland Ltd., System Drives.

  • Page 3: Table Of Contents

    — Contents About this manual Equipment covered by this manual Structure of the user documentation Related documents Terms and abbreviations Trademarks Target groups and required qualification 1.6.1 Handling 1.6.2 Mechanical installation 1.6.3 Electrical installation 1.6.4 Operation 1.6.5 Maintenance User’s responsibilities Intended use of equipment Cyber security disclaimer 1.10...
  • Page 4 Possible residual risks Important note - main circuit breaker 2.7.1 Safety and protection requirements 2.7.3 Maintenance recommendation Power electronics and cabinet features Main features of the drive Frame sizes Phase converter unit (PCU) 3.3.1 Primary phase converter unit (1700 mm and 2100 mm) 3.3.2 Secondary phase converter unit (1700 mm and 2100 Control unit (COU)
  • Page 5 Transport conditions Unpacking and inspection Identifying drive units 4.4.1 Packing list 4.4.2 Packing label Lifting and transportation 4.5.1 Using a crane to lift a transport unit or the drive by the base frame Storage 4.6.1 Storage conditions 4.6.2 Storage Storage and handling of spare parts 4.7.1 Warranty information Disposal of packaging materials and components...
  • Page 6 Applying silicone Installing roof joints 5.10 Installing roof-mounted cooling units 5.10.1 Lifting a unit with a crane 5.10.2 Installing IP42 roof-mounted cooling units 5.10.3 Installing IP54 roof-mounted cooling units 5.11 Installing roof attachments 5.12 Joining water pipes 5.12.1 Removing a pipe joint 5.13 Joining busbars 5.14...
  • Page 7 6.6.1 Cable entry with sealing modules, type 1 6.6.2 Cable entry with sealing modules, type 2 6.6.3 Cable entry with cable glands 6.6.4 Cable entry with EMC plates Power cables, ground cables, equipotential bonding conductor 6.7.1 Preparing the cable entry and the cables 6.7.1.1 Determining the cable length 6.7.1.2...
  • Page 8 Commissioning checklists 7.6.1 Mechanical installation checklist 7.6.2 Electrical installation checklist 7.6.3 Door interlocking checklist 7.6.4 Main circuit breaker (MCB) 7.6.5 Input transformer checklist 7.6.6 Motor checklist 7.6.7 Insulation tests checklist 7.6.8 Power checklist 7.6.9 Miscellaneous checklist Operation Operating conditions Safety Overview Local operator panel Lamp-test function...
  • Page 9 8.9.2 Starting the drive system after an emergency-off 8.10 Arc resistant design 8.10.1 Internal arc classification (IAC) 8.10.2 Arc detection with the Arc Guard System™ 8.10.3 Action after the Arc Guard System™ has been triggered 8.11 De-energizing and grounding the drive 8.12 Opening the doors CDP control panel...
  • Page 10 9.2.4.1 Adjusting the display contrast 9.2.5 Local and remote control mode 9.2.5.1 Local control 9.2.5.2 Disabling / enabling local lock function 9.2.5.3 Enabling the local lock 9.2.5.4 Remote control Operational commands 9.3.1 Setting the direction of rotation 9.3.2 Entering a reference value Preventive and corrective maintenance 10.1 General information...
  • Page 11 10.4 Removing the CDP control panel 10.5 LEDs and switches on circuit boards and I/O devices 10.5.1 AMC circuit board 10.5.2 S800 I/O bus modem TB820 10.5.2.1 Bus modem address 10.5.3 S800 I/O modules 10.6 Corrective maintenance 10.6.1 Safety 10.6.2 De-energizing the drive 10.6.2.1 Stopping the motor 10.6.2.2 De-energizing the drive...
  • Page 13 — Figures Figure 1-1 Typical delivery Figure 2-1 Product warning label examples (label placement depends on the drive) Figure 2-2 Drive system overview Figure 3-1 Typical block diagram of the drive Figure 3-2 Switching levels Figure 3-3 Principle of 9-level topology Figure 3-4 IGCT Figure 3-5...
  • Page 14 Figure 3-20 EXU control panel Figure 3-21 Location of protection features and lights Figure 3-22 Grounding switch Figure 3-23 Locking bar and white lamp Figure 3-24 Grounding stud Figure 3-25 4-way grounding set Figure 3-26 Connection studs for the 4-way grounding set in the COU Figure 3-27 Connection studs for the 4-way grounding set in...
  • Page 15 Figure 6-2 Grounding the drive and the motor (multi-point bonding) Figure 6-3 Grounding the drive and the motor (single-point bonding) Figure 6-4 PE ground busbar in COU (back view) Figure 6-5 PE ground busbar in PCU (back view) Figure 6-6 Wiring across shipping splits, frame size 1 (A) and 2 (B) Figure 6-7...
  • Page 16 Figure 8-1 Local operator panel Figure 8-2 IAC label example Figure 8-3 Arc Guard™ system with HMI panel Figure 8-4 HMI panel Figure 9-1 CDP control panel Figure 9-2 Control panel functions for Actual signals mode Figure 9-3 Control panel functions for Parameters mode Figure 9-4 Control panel functions for Functions mode Figure 10-1...
  • Page 17 Maximum number of type 1 sealing modules per frame opening Table 6-3 Maximum number of cables per frame opening - 3 core Table 6-4 Maximum number of cables per frame opening - single core Table 8-1 ABB arc resistant classes Table 10-1 Filter mat specifications...

  • Page 19: About This Manual

    • Appendix G - Signal and parameter table: includes descriptions of actual signals, control and status words, and control parameters and their default settings. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 19/186...

  • Page 20: Related Documents

    Related documents The following documents are available for supplementary information: Table 1-1 Maintenance Title Document number ACS5000 preventive maintenance schedule 3BHS855274 E01 Permission for working and permit to work for 3BHS817511 E30 test work at test stations Table 1-2 Technical data...

  • Page 21: Terms And Abbreviations

    The following table lists terms and abbreviations you should be familiar with when using this user manual. Some of the terms and abbreviations used in this user manual are unique to ABB and might differ from the normal usage. Table 1-8 Terms and abbreviations...
  • Page 22 To connect the electrical equipment to the earth, eg, by a grounding set or a grounding switch. I/O device Term of ABB’s S800 I/O process system. An I/O device consists of a module termination unit (MTU) and one I/O module.

  • Page 23: Trademarks

    Software S800 I/O The S800 I/O is a distributed process input / output system that can be connected to various process controllers from ABB and other companies. Transformer This is the customer terminal for connecting transformer terminal section cables. It is located in the back of the PCU compartment.

  • Page 24: Target Groups And Required Qualification

    IMPORTANT! Commissioning of the drive must only be performed by qualified and certified ABB personnel 1.6.1 Handling Personnel must be skilled and experienced in unpacking and transporting heavy equipment.

  • Page 25: Maintenance

    ABB. Use of the drive outside the scope of the specifications is not permitted.
  • Page 26 ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.

  • Page 27: Quality Certificates And Applicable Standards

    Quality certificates and applicable standards The following certificates and conformity declarations are available with ABB: • ISO 9001 and ISO 14001 certificates stating that ABB Switzerland Ltd has implemented and maintains a management system which fulfills the requirements of the normative standards •...

  • Page 28: Items Covered By Delivery

    1.12 Tools ABB offers various tool sets containing all necessary tools and equipment for installation, commissioning and maintenance of the drive. The content of the tool sets is described in the manual Service equipment.

  • Page 29: Important Safety Information

    Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. ▲ NOTICE Is used to address practices not related to physical injury, but which can result in equipment damage. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 29/186...

  • Page 30: Product Safety Labels

    The sign alerts personnel to the high voltage which can be present on the secondary side of the input transformer until the main circuit breaker has been opened and secured and the drive has been de- energized and grounded. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 30/186...

  • Page 31: General Safety Instructions

    5) In case of fire in the drive room: • Observe the established rules and regulations for fire safety • Only allow firefighters with the appropriate PPE to enter the drive room 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 31/186...

  • Page 32: The 7 Steps That Save Lives

    02 IMPORTANT SAFETY INFORMATION The 7 steps that save lives ABB’s 7 steps that save lives concept is a series of actions that must take place prior to commencing work on or near electrical installations. 1) Prepare for the work: do an on-site risk assessment or job hazard analysis that considers the limits of approach for shock and arc-flash.
  • Page 33 • Check the earths are properly applied • Answer specific questions from the working group • Ensure the work can proceed without danger • Complete and verify the “Permit to Work” 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 33/186...

  • Page 34: Possible Residual Risks

    • External influence on or damage of the equipment • Incorrect parameter settings • Software errors • Faulty hardware 5) Hazardous substances can be emitted from drive system components caused by: • Incorrect disposal of components 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 34/186...

  • Page 35: Important Note - Main Circuit Breaker

    • Transformer protection (if applicable) • Transformer secondary cable protection (if applicable) • Backing up the drive protection In general, these protective measures are not included in the drive as provided by ABB. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 35/186...

  • Page 36: Safety And Protection Requirements

    Safety and protection requirements For safety and protection reasons, the MCB must meet the stipulated minimum requirements of the specifications of ABB MV Drives. It is the system integrator's responsibility to ensure that the minimum requirements are met. The minimum requirements for the MCB are stated in this note and in the respective MCB engineering guideline, which are available for each medium voltage drive from ABB.

  • Page 37: Power Electronics And Cabinet Features

    Power electronics and cabinet features Main features of the drive The water-cooled ACS5000 is a voltage source frequency converter of the ACS product range. It is available for up to 36 MVA and for standard motors with voltages up to 6.9 kV.
  • Page 38 2000 1500 10000 1000 5000 -500 -5000 -1000 -10000 -1500 -15000 -2000 Figure 3-3 Principle of 9-level topology (1) Volts (4) Voltage (2) Amps (5) Current (3) 50 Hz operation point 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 38/186...
  • Page 39 The drive does not require any power fuses. Instead, the IGCTs of the inverter are used for protection. If an overcurrent occurs, protection firing is triggered and fault clearing is initialized in less than 25 µs. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 39/186...

  • Page 40: Frame Sizes

    (mm) (mm) (mm) 12 MVA 1700 7130 18 MVA 2100 1400 8930 24 MVA 1700 1400 12830 36 MVA 2100 1400 15230 Figure 3-5 Frame sizes 1 – 4 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 40/186...

  • Page 41: Phase Converter Unit (Pcu)

    “Appendix C – Mechanical drawings”. 3.3.1 Primary phase converter unit (1700 mm and 2100 mm) Primary PCU (1700) Primary phase converter units of 1700 mm are used in frame size 1 and 3. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 41/186...
  • Page 42 (2) Crowbar circuit board or PINT (6) Phase INT circuit board circuit board (7) PE ground busbar (3) 2 di/dt chokes and 2 VLSCD (8) Back oscillation damping circuit circuit boards (4) DC-link capacitors 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 42/186...
  • Page 43 (7) Invert stack consisting of diodes sand IGCTs (3) Rectifier stack consisting of diodes and thyristors (8) AC busbars for adjacent PCU and motor phase (4) DC-link connection (9) Gate unit (5) Roof-mounted cooling unit 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 43/186...
  • Page 44 (4) PINT circuit board (11) Clamp resistor (5) 2 di/dt chokes and 2 VLSCD circuit boards (12) PE ground busbar (6) DC-link capacitors (13) Back oscillation damping circuit (7) Main INT circuit board 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 44/186...
  • Page 45 IGCTs (3) Discharging circuit (8) Gate unit (4) Rectifier stacks consisting of (9) Water pipe diodes and thyristors (10) AC busbars for adjacent PCU and (5) DC-link connection motor phase 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 45/186...

  • Page 46: Secondary Phase Converter Unit (1700 Mm And 2100 Mm)

    Secondary phase converter units of 1700 mm are used in frame size 3. Secondary phase converter units of 2100 mm are used in frame size 4. Figure 3-10 Secondary PCU, 1700 mm (A) and 2100 mm (B) 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 46/186...

  • Page 47: Control Unit (Cou)

    (11) s800 I/O process system (4) DriveMonitor (12) Process I/O (5) Higher-level control system (13) CDP control panel (6) DDCS (14) RS485 (7) AMC circuit board (15) PC tools (8) Fiber-optic (16) Internal I/Os 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 47/186...

  • Page 48: Main Components

    (8) Auxiliary contactors (18) Miniature circuit breakers (9) Charging contactor (19) 230 V socket (10) Switched-mode power supplies (20) Transformer for unbuffered (11) Electrolytic capacitors (optional) auxiliary power supply (T1111) 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 48/186...

  • Page 49: Amc Circuit Board

    “ Parameters”. Other general control, protection and monitoring tasks regarding the whole drive include control and monitoring of: • Main circuit breaker (MCB) • Grounding switches • Door interlocking • Cooling system 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 49/186...
  • Page 50 Direct torque control The speed and torque of the motor is controlled by DTC (Direct Torque Control). The DTC motor control platform is unique to ABB and has been proven in all variable speed drives of the ACS product range. DTC provides accurate speed and torque control, and high dynamic speed response.
  • Page 51 - Dr ive Wa re ® s of twa re tool s : includes software tools such as the commissioning and maintenance tools DriveWindow and DriveDebug, and DriveOPC for data transfer between ABB drives and Windows®-based applications. - Dr ive M oni tor (option ): a monitoring and diagnostics tool that allows access to the drive from any location in the world via a secure internet connection.
  • Page 52 • Serial communications interface to a higher-level control system • The modules of the S800 I/O system for monitoring of external equipment, such as transformer and motor • DriveMonitor 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 52/186...
  • Page 53 The S800 I/O station with digital and analog I/O interfaces transfers drive-related hardwired signals to the AMC circuit board. Standard ABB Advant S800 I/O modules interconnect internal and external digital and analog I/O signals with the control system of the drive.

  • Page 54: Transformer And Motor Cable Terminals

    Note: For information on the dimensions and the busbar arrangement, see “Appendix C – Mechanical drawings”. Figure 3-16 Motor terminal section of frame size 1 and 2: bottom entry (A) and top entry (B) 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 54/186...
  • Page 55 03 POWER ELECTRONICS AND CABINET FEATURES Figure 3-17 Motor terminal section of frame size 3 and 4: bottom entry (A) and top entry (B) 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 55/186...

  • Page 56: Water Cooling Unit (Wcu)

    (2) Expansion vessels (6) Water-to-water heat exchanger (3) Water pump 1 (7) Water pump 2 (4) Filter Note: For more information on the water cooling unit, see “Appendix A – Additional manuals”. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 56/186...

  • Page 57: Exu - Excitation Unit (Optional)

    The rotating armature of the exciter supplies a rectifier which generates the DC current for producing the magnetic field in the synchronous motor. Figure 3-19 EXU (1) AC-to-DC converter (3) AC power controller (2) Output disconnector (option) 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 57/186...
  • Page 58 When the drive is in state ReadyOn or NotReadyOn, the switch is opened. Output disconnector The optional output disconnector (Fig. 3-19: 3) is used to disconnect the EXU from the motor for maintenance purposes. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 58/186...

  • Page 59: Door Interlocking System

    Figure 3-21 Location of protection features and lights Note: For instructions on how to open and close doors, see “10.6.3 Opening and closing the doors” on page 174. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 59/186...

  • Page 60: Grounding Switches

    Horizontal position - drive is grounded Vertical position - drive is not grounded. (2) Yellow lamp (grounding switch released): Lights up to indicate that you can turn the grounding switch to the grounded or ungrounded position. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 60/186...

  • Page 61: Locking Bars

    (1) White lamp: Lights up to indicate that the drive is grounded and you can slide the locking bar to the unlocked or locked position. (2) Locking bar: Unlocks or locks the door handles of a PCU compartment. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 61/186...

  • Page 62: Grounding Studs

    The steps in the “2.5 The 7 steps that save lives” on page 32 must be completed before you access the grounding studs in the PCU. Figure 3-25 4-way grounding set (1) Enclosure ground clamp (3) Busbar ground clamp (2) Telescopic insulating pole 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 62/186...

  • Page 63: Output Grounding Studs In Cou

    The converter output grounding studs (Fig. 3-26: 1L1, 1L2, 1L3, and PE) are behind the swing frame in the COU. Figure 3-26 Connection studs for the 4-way grounding set in the COU 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 63/186...

  • Page 64: Input Grounding Studs In A Pcu

    3 and 4 also have 2L1, 2L2, and 2L3) and the protective earth grounding studs (Fig. 3-27: PE) are at the back of each PCU. Figure 3-27 Connection studs for the 4-way grounding set in a PCU 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 64/186...

  • Page 65: Transportation, Storage And Disposal

    3. Compare the complete delivery with the purchase order and the packing list. 4. If parts are missing or damaged, immediately inform the shipping company and the ABB service organization. It is recommended to photograph the damages and send the photographs to ABB.

  • Page 66: Identifying Drive Units

    All of the transport units for a drive have the same converter number, in this case, “Converter 1”. The item number in the “ABB Item / Customer item” column of the packing list provides information about separately delivered crates with accessories such as tools and installation material .

  • Page 67: Packing Label

    DO NOT lift and move them with a crane. Instead, use appropriate transport means, such as heavy load hydraulics rollers or air cushions. If in doubt, contact ABB for instructions. • To prevent damage to drive components, transport and move the drive or a transport unit only in upright position.

  • Page 68: Using A Crane To Lift A Transport Unit Or The Drive By The Base Frame

    • Always observe the center of gravity! Refer to Fig. 4-1 and Fig. 4-2 when following these ABB recommendations: • Use a lift frame or a lift spreader with the crane. • If a lift frame or lift spreader is not available, make sure that the slope angle is a maximum of 15°...
  • Page 69 Figure 4-2 Lift frame and lift spreader (3) Lift frame (7) Safety hook or shackle (4) Protect the edges (8) Lifting bracket (5) Protect door handles and levers (9) Slope angle (6) Extra sling (10) Lift spreader 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 69/186...

  • Page 70: Storage

    Classification: 1K22 / 1B1 / 1C2 / 1S11 / 1M11 The drive can be stored for up to one year in the original packaging as long as it is not damaged or opened. For information on longer storage periods, contact the ABB service organization. 4.6.2 Storage If the drive is taken out of service for a longer time proceed as follows: 1.

  • Page 71: Storage And Handling Of Spare Parts

    4.7.1 Warranty information IMPORTANT! Check the spare parts immediately after receipt for damages. Report any damage to the shipping company and the ABB service organization. Observe the following to maintain spare parts in good condition and to keep the warranty valid during the warranty period: •...

  • Page 72: Disposal Of Packaging Materials And Components

    04 TRANSPORTATION, STORAGE AND DISPOSAL Disposal of packaging materials and components Dispose of the packaging materials and components at the end of the life time of the drive according to local regulations. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 72/186...

  • Page 73: Mechanical Installation

    • “5.13 Joining busbars” on page 87 • “5.14 Connecting the heating cable” on page 89 (option) • “5.15 Connecting raw water pipes” on page 90 • “5.16 Fixing the drive to the floor” on page 90 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 73/186...

  • Page 74: General Notes On Installation

    To prevent dust, humidity and animals from entering the drive, protect all cable entries and exits of cable ducts. 5.4.5 Installation material Installation material is supplied with the drive in a separate box. 5.4.6 Tools See “1.12 Tools” on page 28. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 74/186...

  • Page 75: Preparing The Installation Site

    10 mm x 10 mm • Drill the fixing holes before moving the drive to the final location. Aligning transport units 1. Remove the protective covers from the water pipe ends on both sides. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 75/186...
  • Page 76 6. Maximum values for the axial misalignment and the angular deflection of two adjoining water pipes are not exceeded Axial misalignment: ± 3 mm Axial deflection: 5° 7. Screw holes are exactly aligned. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 76/186...

  • Page 77: Joining Transport Units

    Join the transport units with the supplied installation material. The installation material is mounted at one of the transport units. Figure 5-2 Connection points on side of transport units (PCU example) 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 77/186...

  • Page 78: Applying Silicone

    Table 5-1 Installation material per roof joint Items Details ID Number Connecting piece 8 x 80 x 220 mm 3BHB011552R0001 Hex-head bolt M16 x 40 NB 312350P0464 Washer 17x30x3 9ABA450078P0008 Figure 5-4 Roof joint 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 78/186...

  • Page 79: Installing Roof-Mounted Cooling Units" On Page 79 (Option)

    1. Attach appropriate slings and shackles to the lifting brackets of a cooling unit. 2. Using a crane, lift the cooling units above the cabinet. Figure 5-5 Lifting a cooling unit (example with IP54 unit) 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 79/186...

  • Page 80: Installing Ip42 Roof-Mounted Cooling Units

    IMPORTANT! Make sure that the screw holes fit. 3. Screw the cooling unit to the cabinet roof. 4. To get to the cable inside the cabinet, remove the back wall if necessary to reach them from the back. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 80/186...
  • Page 81 Use cable binders to fix the cables to the cable brackets. Figure 5-6 Cable duct openings (example with 1700 mm PCU) 6. In the cable duct at the front, connect the cables according to “Appendix D – Wiring diagrams”. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 81/186...

  • Page 82: Installing Ip54 Roof-Mounted Cooling Units

    4. To get to the water inlet / outlet and the drain outlet from inside the cabinet. • Try to reach them from underneath the cable duct at the front • Remove the back wall if necessary to reach them from the back. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 82/186...
  • Page 83 10. Install the two white spacers (Fig. 5-7: 4) between the inlet and outlet tube. 11. In the cable duct at the front, connect the cables according to the Wiring Diagram in “Appendix D – Wiring diagrams”. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 83/186...

  • Page 84: Installing Roof Attachments" On Page 84 (Option)

    1 x bracket 3BHB035997R0001 2 x damping connectors 3BHB033405R0001 (10) 2 x plates 3BHB035999R0001 (11) 2 x washers 13 / 29 ST / ZN 9ABA450078P0007 (12) 2 x hex-head bolts M12x80 NB 312450P8127 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 84/186...
  • Page 85 Figure 5-9 Recommended ceiling and wall fixings (1) Two struts at 45° to ceiling (3) Do not install the struts at a 90° angle to the cabinet roof (2) One strut at 90° to wall 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 85/186...

  • Page 86: Joining Water Pipes

    3. The sealing lip may touch the pipe end. 4. Turn and move the pipe joint smoothly. 5. Clean the pipe joint and treat the bolts with an appropriate lubricant before refitting. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 86/186...

  • Page 87: Joining Busbars

    Figure 5-10 Busbar connections 1. Before installing the joining pieces, grease the bolts to maintain the required contact pressure. 2. Join the busbars. 3. Tighten the bolts to the torque of 40 Nm. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 87/186...
  • Page 88 The joining pieces of the DC busbars are deposited inside the transport units. Related installation material is mounted at one of the busbar ends in the transport units. Figure 5-13 DC busbar connection 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 88/186...

  • Page 89: Connecting The Heating Cable" On Page 89 (Option)

    • Connect the heating cables of two adjoining transport units with each other. • Fasten the connectors with cable ties. Figure 5-14 Heating cable connection 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 89/186...

  • Page 90: Connecting Raw Water Pipes

    Fixing the drive to the floor The base frame provides holes for fixing the drive to the floor. Floor fixings are not supplied. Bolts and nuts of size M16 are recommended. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 90/186...

  • Page 91: Electrical Installation

    • “6.5 Internal wiring” on page 97 • “6.6 Cable entries” on page 101 • “6.7 Power cables, ground cables, equipotential bonding conductor” on page 105 • “6.8 Auxiliary power cables and control cables” on page 112 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 91/186...

  • Page 92: Cable Requirements

    06 ELECTRICAL INSTALLATION Cable requirements 6.3.1 Power cables For information on the requirements for power cables, ground cable and equipotential bonding conductor, see: • ACS5000 power cable specification • Power cables engineering guideline 6.3.2 Auxiliary and control cables ▲ NOTICE Risk of false signals! •...

  • Page 93: Grounding

    Figure 6-1 Grounding the transformer and the drive (in PCU) (1) Input transformer (5) Cable screen (2) Drive (6) Cable shield (3) Grounding network of (7) Equipotential bonding conductor installation site (4) Ground cable 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 93/186...

  • Page 94: Grounding The Drive And The Motor (Multi-Point Bonding)

    Figure 6-2 Grounding the drive and the motor (multi-point bonding) (1) Drive (5) Cable screen (2) Motor (6) Cable shield (3) Grounding network of (7) Equipotential bonding conductor installation site (4) Ground cable 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 94/186...

  • Page 95: Grounding The Drive And The Motor (Single-Point Bonding)

    Figure 6-3 Grounding the drive and the motor (single-point bonding) (1) Drive (4) Ground cable (2) Motor (5) Cable screen (3) Grounding network of (6) Cable shield installation site 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 95/186...

  • Page 96: Ground Cable Connection

    Figure 6-5 PE ground busbar in PCU (back view) (1) Bottom entry: frame sizes 1 (3) Top entry: frame sizes 2 and 3 (example) and 4 (example) (2) PE ground busbar 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 96/186...

  • Page 97: Internal Wiring

    The cables and wires can be identified by their specific designation. All cables are prepared for connection and are also marked with the corresponding terminal designation. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 97/186...

  • Page 98: Optical Fibers

    The optical fibers, which are coiled up beside the detectors, must be routed from the detectors to the Arc Guard unit in the COU. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 98/186...
  • Page 99 (2) Cable ducts on each side of brackets and connected to the shipping split for: the busbar - Auxiliary power supply cables - Optical fibers (5) PCUx1 - Signal cables (3) Connection point for charging cable 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 99/186...
  • Page 100 - Auxiliary power supply cables - Optical fibers (5) PCUx0 - Signal cables (6) PCUx1 (3) Connection point for charging cable 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 100/186...

  • Page 101: Cable Entries

    • Not included in delivery: sealing modules (Fig. 6-8: 2), accessories, tools Figure 6-8 Cable entry with sealing modules – type 1 (1) Compression wedge (1) Cable entry frame (2) Sealing module (RM120) 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 101/186...
  • Page 102 Table 6-3 Maximum number of cables per frame opening - 3 core Frame ∅ 68-99 mm ∅ 48-71 mm Table 6-4 Maximum number of cables per frame opening - single core Frame ∅ 28-50 mm 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 102/186...

  • Page 103: Cable Entry With Sealing Modules, Type

    • Usage: power cables, ground cables, bonding conductors, auxiliary power cables, control cables • Included in delivery: undrilled plate for cable glands Figure 6-11 Cable entry with cable gland • Cable strain reliefs: (C-rails). 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 103/186...

  • Page 104: Cable Entry With Emc Plates

    • Included in delivery: galvanized plate with EMC mesh (Fig. 6-12: 1) and sealing grommets (Fig. 6-12: 1) Ø45 mm Figure 6-12 Cable entry with EMC plates 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 104/186...

  • Page 105: Power Cables, Ground Cables, Equipotential Bonding Conductor

    Determining the cable length 1. Determine the required length of a cable between the point of entry and the connection point inside the cabinet. 2. Cut the cable to the required length before connection. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 105/186...

  • Page 106: Preparing Cables For Cable Entries With Cable Glands

    (5) Conductor insulation removed to expose cable shield (2) Plate (6) Cable screen extension to be (3) Heat-shrinkable termination connected to PE ground busbar (4) Outer cable sheath (7) Sheath seal 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 106/186...

  • Page 107: Preparing Cables For Cable Entries With Sealing Modules

    (11) Cable lug as specified by the cable supplier and suitable for M12 bolt (7) Outer cable sheath (12) Sheath seal • Install the sealing modules according to the instructions of the sealing module supplier. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 107/186...

  • Page 108: Connecting The Cables

    • Measure the insulation of each cable before connection and verify that the results are within the specification of the cable manufacturer. • Leave the conductors unconnected at both ends until the commissioning personnel has given permission to connect them. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 108/186...

  • Page 109: Connecting The Cables

    • Ground cable to the PE ground busbar 6.7.2.2.1 Transformer cables Figure 6-15 PCU cable terminals, top and bottom entry (back view) (1) Busbars for transformer cables (3) Bottom cable entry (2) Top cable entry 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 109/186...
  • Page 110 (5) Busbars for motor cables (frame sizes 1 and 2) sizes 3 and 4) (3) Bottom cable entry (6) Bottom cable entry (frame sizes 1 and 2) (frame sizes 3 and 4) 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 110/186...

  • Page 111: Bolted Connections

    Tightening torque • Tighten bolted connections with bolts of sizes M10 and greater with the recommended nominal torque for the bolt size used. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 111/186...

  • Page 112: Auxiliary Power Cables And Control Cables

    The grommet must fit tightly to prevent water entering the cabinet. If cables are entered through the cabinet floor, the grommets can be discarded. 4. If necessary, remove the entry plate and pull the cable through the entry holes. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 112/186...
  • Page 113 7. To prevent water from entering the cabinet, fit the grommet tightly and seal any gaps with silicone. 8. If you had removed the entry plate, remount it and fasten it properly. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 113/186...

  • Page 114: Preparing Cables For Cable Entries With Sealing Modules

    Figure 6-19 Preparing control cables for sealing modules (1) Sealing module (4) Conductor screen extension to be connected to PE terminal (2) Conductive foil (3) Cable sheath removed to expose cable shield 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 114/186...

  • Page 115: Preparing Cables For Cable Entries With Cable Glands

    (3) Conductor insulation removed to expose cable shield 6.8.2 Connecting the cables • For information on project-specific connections, see “Appendix D – Wiring diagrams”. • For information on terminal sizes, see document “Customer interface”. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 115/186...

  • Page 116: Connecting Auxiliary Power Cables And Space Heater Cables In Wcu

    Figure 6-21 Cable routing in WCU800 (A) and WCU1400 (B) cabinets (1) Terminal compartment (3) WCU1400 cable entry bottom (2) WCU800 cable entry bottom (4) Cable entry top (WCU800 and WCU1400) 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 116/186...

  • Page 117: Connecting Cables In Cou

    (5) Grey encoder (optional) (2) Remote condition monitoring (6) NTAC-02 pulse encoder (optional) NETA-21 and fieldbus interface (7) Customer terminals (3) Customer terminals (4) S800 I/O process system (customer- specific configuration) 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 117/186...
  • Page 118 1. Connect the cable directly to the encoder adapter. 2. Connect the overall shield and the individual shields of the encoder cable to the copper busbar. IMPORTANT! DO NOT connect the shields directly to the encoder adapter. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 118/186...

  • Page 119: Commissioning

    ABB. Commissioning procedure Information on the commissioning procedure and the start conditions for commissioning can be obtained from ABB. Commissioning checklist In order to ensure uncomplicated and speedy commissioning, it is important that drive and associated equipment are ready for commissioning.

  • Page 120: Commissioning Checklists

    □ 2) Types and cross sections of power cables selected according to the ABB power cable specification. □ 3) Pulse encoder cable shields are connected to the shield earthing point and not connected directly to the pulse encoder interface (applies only to drives with pulse encoder interface).

  • Page 121: Door Interlocking Checklist

    7.6.5 Input transformer checklist □ Grounding is completed □ 2) Transformer auxiliaries (eg, dehydrating breathers, cooling, protection devices) are ready. □ 3) Protection devices are tested and in operation. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 121/186...

  • Page 122: Motor Checklist

    2) Sufficient quantity of deionized water according is available. (see “Appendix C – Mechanical drawings”). □ 3) Air conditioning of drive room ready for load run of drive □ 4) Optional equipment (eg, chiller) ready 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 122/186...

  • Page 123: Operation

    • Displaying: Actual values, status messages and alarm and fault messages • Viewing and setting parameters • Resetting alarm and fault messages • Activating the emergency-off • Testing lights and illuminated pushbuttons 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 123/186...
  • Page 124 Note: For more information, see “9 CDP control panel” on page 139. Main power supply off • Illuminated pushbutton opens the main circuit breaker Main power supply on • Illuminated pushbutton charges the DC link and closes the main circuit breaker 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 124/186...

  • Page 125: Lamp-Test Function

    CDP control panel of the drive. Note: For information on other status messages (eg, fault status messages), see the status words in “Appendix G – Signal and parameter table”. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 125/186...
  • Page 126 A fault condition has occurred that requires a shutdown of the drive. The status message always alternates with the specific fault message. The type of shutdown depends on the fault class the fault condition is assigned to in the drive software. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 126/186...

  • Page 127: Start Sequence Of The Drive

    3) On command 4) Charging • DC link charges • MCB closes • Cooling system switches on 5) ReadyRun 6) Start Command • Inverter starts to modulate 7) ReadyRef 8) Operation 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 127/186...

  • Page 128: Stop Sequence Of The Drive

    • DC link discharges • Cooling system switches off after a delay 7) ReadyOn • Ground drive • PCU doors are released for opening • Switch off auxiliary power supply 8) NotReadyOn 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 128/186...

  • Page 129: Emergency-Off Sequence

    • “Appendix A – Additional manuals”, manual of the water cooling unit to check that the water cooling unit is ready for operation • “9 CDP control panel” on page 139” for information on functions and features of the CDP control panel 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 129/186...

  • Page 130: Checks Before Starting The Drive

    Note: For more information, see “8.9 Emergency-off” on page 134. 3. Check that no alarm or fault messages are displayed on the CDP control panel. When a fault message is displayed on the CDP control panel, reset the fault. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 130/186...
  • Page 131 5. Enter the reference value. Note: For more information, see “9.3.2 Entering a reference value” on page 159. 1 L -> [600.0 rpm] 0 StateINU ReadyRun MOTOR SP 0.00 rpm POWER 0.0 kW 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 131/186...
  • Page 132 The display shows ReadyRef to indicate that the drive system is operating. 1 L -> 600.0 rpm StateINU ReadyRef MOTOR SP 0.00 rpm POWER 1000.0 kW 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 132/186...

  • Page 133: Stopping The Drive

    1 L -> 600.0 rpm StateINU ReadyRun MOTOR SP 0.00 rpm POWER 0.0 kW As long as the MCB has not been opened, you can restart the motor at any time. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 133/186...

  • Page 134: Emergency-Off

    The EMERGENCY-OFF pushbutton returns to its initial position when turned into the direction indicated by the arrows on the pushbutton. 2. To reset the emergency-off safety relay of the drive, press EMERGENCY-OFF RESET button. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 134/186...
  • Page 135 1 L -> 0.0 rpm StateINU ReadyOn MOTOR SP 0.00 rpm POWER 0.0 kW The main power supply can be connected to the drive, and the drive can be started again. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 135/186...

  • Page 136: Arc Resistant Design

    08 OPERATION 8.10 Arc resistant design The arc resistant design provides the drive with ABB class IV arc fault protection (see Table 8-1) in accordance with IEC 62477-2. Table 8-1 ABB arc resistant classes ABB class Description Class I Protection based on arc prevention (NOT certified according to...

  • Page 137: Arc Detection With The Arc Guard System

    6. Reset the fault on Arc Guard HMI panel. 7. Acknowledge the firing through with parameter 16.26 on the CDP control panel (only when fault was understood and corrected). 8. Restart the drive. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 137/186...

  • Page 138: Energizing And Grounding The Drive

    08 OPERATION 8.11 De-energizing and grounding the drive See “10.6.2 De-energizing the drive” on page 172. 8.12 Opening the doors See “10.6.3 Opening and closing the doors” on page 174. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 138/186...

  • Page 139: Cdp Control Panel

    (12) Enter key, terminates a procedure (6) Fast navigation key for selecting the actual signals display or the (13) Reference key fault memory display (14) Start key (7) Local / remote selection key (15) Stop key 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 139/186...

  • Page 140: Functions

    When the CDP control panel is initialized, the display changes as follows: CDP312 PANEL V5.30 ... After 2-3 seconds the display shows the drive name (1, 2), the application software in use (3), and the drive identification (4) is displayed. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 140/186...
  • Page 141 The status line of the display alternates between DCGndNOpen and NotReadyOn. Alternating display message: 1 L -> 0.0 rpm StateINU DCGndNopen • DCGndNopen MOTOR SP 0.00 rpm • NotReadyOn POWER 0.0 kW 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 141/186...

  • Page 142: Actual Signals Mode

    However, when the drive is in a fault condition, the fault memory display appears instead. The actual signals display is used to monitor the drive without interfering with its operation. It continuously displays three selectable actual values. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 142/186...

  • Page 143: Selecting The Actual Signals Display

    Selecting the actual signals display To select the actual signals display, press the ACT key. FUNC DRIVE 1 L -> 600.0 rpm StateINU ReadyOn MOTOR SP 0.00 rpm POWER 0.0 kW 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 143/186...

  • Page 144: Toggling Between Actual Signals Display And Fault Memory

    9.2.2.5 Selecting actual signals 1. To select the actual signals display, press the ACT key. FUNC DRIVE 1 L -> 600.0 rpm StateINU ReadyRun MOTOR SP 600.00 rpm POWER 75.0 kW 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 144/186...
  • Page 145 01 DC VOLTAGE 1000 V 5. To select an actual signal, press a slow navigation keys. FUNC DRIVE 1 L -> 600.0 rpm 2 ACTUAL SIGNALS 05 NP VOLTAGE 1000 V 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 145/186...

  • Page 146: Displaying A Fault And Resetting The Fault Memory

    1. To open the actual signals display, press the ACT key. FUNC DRIVE 1 L -> 600.0 rpm StateINU ReadyOn MOTOR SP 0.00 rpm POWER 0.0 kW 2. To change to the fault memory display, press a fast navigation key. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 146/186...
  • Page 147 LAST FAULT 5. To return to the actual signals display, press a fast navigation key. FUNC DRIVE 1 L -> 600.0 rpm StateINU ReadyOn MOTOR SP 0.00 rpm POWER 0.0 kW 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 147/186...

  • Page 148: Displaying And Resetting An Active Fault

    ACS5000 *** FAULT *** MCB CloseControl 2. To reset the fault, press the RESET key. FUNC DRIVE 1 L -> 600.0 rpm StateINU ReadyOn MOTOR SP 0.00 rpm POWER 0.0 kW 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 148/186...

  • Page 149: Parameters Mode

    (3) Parameter number and name (7) Slow navigation key for selecting a (4) Parameter value parameter (and a parameter value) (5) Selection key for (8) Enter key for confirming parameters mode the selection 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 149/186...

  • Page 150: Overview

    Some parameter settings cannot be changed while the drive is running. If tried, the following warning displays. ** WARNING ** WRITE ACCESS DENIED PARAMETER SETTING NOT POSSIBLE 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 150/186...

  • Page 151: Changing A Parameter Setting

    75 OPTION MODULES 07 C3P1/AI820 Module DISABLED 4. To enter the parameter setting function, press the ENTER key. FUNC DRIVE 1 L -> 600.0 rpm 75 OPTION MODULES 07 C3P1/AI820 Module [DISABLED] 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 151/186...
  • Page 152 9. To cancel the setting and keep the original setting, press any of the mode selection keys. The selected keypad mode is entered. FUNC DRIVE 1 L -> 600.0 rpm 75 OPTION MODULES 07 C3P1/AI820 Module DISABLED 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 152/186...

  • Page 153: Enabling / Unlocking A Parameter Lock

    User lock ▲ NOTICE ABB is not be liable for damages or losses caused by the failure to activate the user lock with a new pass code. For more information, see “1.9 Cyber security disclaimer” on page 25. For better cyber security, it is highly recommended that you set a master pass code for the control panel to prevent the parameter values from being changed.

  • Page 154: Functions Mode

    9.2.4.1 Adjusting the display contrast 1. To enter the functions mode, press the FUNC key. FUNC DRIVE 1 L -> 0.0 rpm UPLOAD <= <= DOWNLOAD => => CONTRAST 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 154/186...
  • Page 155 5. To confirm the setting and to return to the actual signals display, press the ENTER key. FUNC DRIVE 1 L -> 0.0 rpm UPLOAD <= <= DOWNLOAD => => CONTRAST 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 155/186...

  • Page 156: Local And Remote Control Mode

    Accidental switching from remote control to local control can be prevented with the local lock function. The corresponding parameter is 16.04 LOCAL LOCK and belongs to the parameter group 16 SYSTEM CTRL INPUTS. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 156/186...

  • Page 157: Enabling The Local Lock

    - A blank space indicates full remote control from a higher-level control system. - The letter R indicates partial remote control (some commands are enabled locally). FUNC DRIVE 600.0 rpm StateINU ReadyRun MOTOR SP 0.00 rpm POWER 0.0 kW 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 157/186...

  • Page 158: Operational Commands

    • When the motor is not running, the arrow indicates the preselected direction. To set the direction of rotation, press the forward or backward key. FUNC DRIVE 1 L -> 600.0 rpm StateINU ReadyRun MOTOR SP 600.00 rpm POWER 75.0 kW 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 158/186...

  • Page 159: Entering A Reference Value

    POWER 75.0 kW 2. To enter the reference value input mode, press the REF key. FUNC DRIVE 1 L -> [600.0 rpm] StateINU ReadyRun MOTOR SP 600.00 rpm POWER 75.0 kW 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 159/186...
  • Page 160 600.00 rpm POWER 75.0 kW 4. To exit the mode, press a mode selection key. FUNC DRIVE 1 L -> 550.0 rpm StateINU ReadyRun MOTOR SP 600.00 rpm POWER 75.0 kW 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 160/186...

  • Page 161: Preventive And Corrective Maintenance

    ABB service organization. 10.1.2 Maintenance schedule Carry out all maintenance tasks according to the maintenance schedule, on time and at the stated intervals in the "ACS5000 preventive maintenance schedule" (3BHS855274 E01). 10.1.3 Logbook...

  • Page 162: Cables And Wires

    Figure 10-2 Cable and wire designation (1) Terminal number (2) Wire number 10.2.3 Understanding wiring diagrams For information on item designation and cross-reference conventions, see “Appendix D – Wiring diagrams”. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 162/186...

  • Page 163: Alarm / Fault Indications

    The alarm message is deleted from the display as soon as the alarm condition has been corrected. 10.3.2.2 Fault A fault shuts down the drive. The type of shutdown depends on the origin of the fault. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 163/186...

  • Page 164: 10.3.2.3 Alarm / Fault Messages

    2 min. 22 s than the first fault. . +Fault AMC: Fault Class 2 classifies the fault. Note: For more information on alarms and faults, see “Appendix G - Signal and parameter table”. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 164/186...

  • Page 165: Standard Troubleshooting Procedure

    The data logger provides information (eg, waveforms of voltage, current, torque) for efficient troubleshooting. 5) Contact ABB service if a fault cannot be rectified. When calling ABB service, it is recommended to have the following data available at the time when the fault occurred: •...

  • Page 166: Leds And Switches On Circuit Boards And I/O Devices

    The LEDs provide information on the status of the devices and can be used for diagnostic purposes. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 166/186...

  • Page 167: Amc Circuit Board

    ON / OFF DDCS channel 0 Yellow Receiving data on Flashing ON / OFF Flashing ON / OFF DDCS channel 3 Yellow Yellow Flashing Flashing Yellow Flashing Flashing Yellow Flashing Flashing 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 167/186...

  • Page 168: S800 I/O Bus Modem Tb820

    The address is set with the rotary switch on the module (Fig. 10-4: 1). The factory-set value must not be changed. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 168/186...

  • Page 169: S800 I/O Modules

    • S800 I/O - General information and installation, user’s guide • S800 I/O - Modules and termination unit, user’s guide 10.6 Corrective maintenance Overview on maintenance tasks: • “10.6.6 Visual checks on the drive” on page 179 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 169/186...
  • Page 170 • “10.6.10 Replacing a door-mounted fan” on page 182 • “10.6.11 Replacing a fan of an IP42 roof-mounted cooling unit” on page 183 (optional) • “10.6.12 Replacing a fan of an IP54 roof-mounted cooling unit” on page 184 (optional) 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 170/186...

  • Page 171: Safety

    Ensure that foreign matter cannot enter the cabinet: • Close the doors and cover openings completely when work is discontinued. • Retrieve any foreign matter which accidentally dropped into the cabinet. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 171/186...

  • Page 172: Energizing The Drive

    While the DC link discharges, the CDP control panel shows the following: Alternating display message: 1 L -> 600.0 rpm StateINU OffSeqOn • OffSeqOn MOTOR SP 0.00 rpm POWER 0.0 kW • Discharging • AuxiliaryOn 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 172/186...
  • Page 173 “10.6.3 Opening and closing the doors” on page 174 9. Switch off and lock-out all auxiliary supply voltages from external sources. The drive is now de-energized, and safe access is possible. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 173/186...

  • Page 174: Opening And Closing The Doors

    165. 4. Once the yellow lamp lights up, turn the grounding switch to the grounded position. The white lamp lights up to indicate that the drive is grounded. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 174/186...
  • Page 175 2. Before actuating the locking bars, make sure that the drive is supplied with auxiliary voltage. 3. To lock a door, slide the locking bar from the unlocked (1) to the locked (2) position. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 175/186...

  • Page 176: Grounding Switch Is Not Released

    The actual value (parameter 2.30 DC Volt 1-3 MaxVal) must be < 50 V (discharged). 4) Check if there are any alarm and fault messages on the display. If there are alarms / faults, contact the ABB service organization 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL...

  • Page 177: Emergency Release Of A Door Safety Switch

    In 2100 mm PCUs, the safety switches are on the back of the middle door. A screw cap on the front of the door marks the exact position. Figure 10-6 Location of safety switches (1) Safety switch 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 177/186...

  • Page 178: 10.6.5.2 Safety-Switch Settings

    Unlocking 1. To access the release dial (2), remove the screw cap (1) from the door. 2. Turn out the locking screw (1) until the release dial can be turned. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 178/186...

  • Page 179: Visual Checks On The Drive

    • Signs for overheated components, wires, cables or busbars • Corrosion on electronic circuit boards, connectors or busbars • Correct type of signal and power supply cables Note: For information, see the applicable cable specifications. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 179/186...

  • Page 180: Cleaning

    "3M Scotch Brite". • Use a nylon brush or a vacuum cleaner for removing dust or deposits from recesses. • Clean the outside of the cabinet with a vacuum cleaner and cleaning cloths. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 180/186...

  • Page 181: Checking Wire And Cable Connections

    • Check that all plugs and connectors are tight. 10.6.9 Checking and replacing filter mats For the filter mat replacement interval, see the "ACS5000 preventive maintenance schedule" (3BHS855274 E01). 10.6.9.1 Location Drives with IP54 cabinet, have filter mats in the following compartment doors: •...

  • Page 182: Replacing A Door-Mounted Fan

    Figure 10-8 Filter mat replacement for PCU (A) and WCU (B) 10.6.10 Replacing a door-mounted fan The WCU compartment has door-mounted fans. Note: For replacement instructions, see “Assembly instructions for fan and filter units” in “Appendix A – Additional manuals”. 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 182/186...

  • Page 183: 10.6.11 Replacing A Fan Of An Ip42 Roof-Mounted Cooling Unit

    3. Location of fans (below cover) 2. Indicator lights Figure 10-9 Roof-mounted cooling unit (IP42) • Dimensions: (L x W x H): 1550 x 550 x 230 mm • Weight: 40 kg 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 183/186...

  • Page 184: 10.6.12 Replacing A Fan Of An Ip54 Roof-Mounted Cooling Unit

    (2) Air-bleed access plate (5) Lifting eye (one in each corner) (3) Indicator lights • Dimensions: (L x W x H): 1550 x 975 x 386 mm • Weight: 98 kg 3BHS799208 E01 REV E ACS5000 WATER-COOLED USER MANUAL 184/186...
  • Page 185 .com /d r ive s/ me d ium -v ol ta g e -a c- d riv es — © Copyright 2020 ABB. All rights reserved. The information in this document is subject to change without notice.

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