Toro Reelmaster 3100-D Service Manual page 302

7. Remove flange head screw and flange nut that se-
cures frame spacer and carrier frame to LH side plate.
NOTE: The reel bearings and grease seals are press fit
on the cutting reel shaft and should remain on the reel
when removing the LH side plate.
8. Remove three (3) shoulder bolts and flange nuts that
secure the LH side plate to the cutting unit frame. Re-
move the LH side plate from the reel shaft and cutting
unit frame.
9. Carefully pull the cutting reel assembly from the RH
side plate.
10.Inspect and service cutting reel assembly as re-
quired (see Reel Assembly Service in this chapter).
Reel Assembly Installation
1. Thoroughly clean side plates and other cutting unit
components. Inspect side plates for wear or damage
and replace if needed.
2. Make sure that grease seals and bearings are prop-
erly installed on cutting reel (see Reel Assembly Service
in this Chapter).
3. The cutting unit has O−rings in the reel bearing bore
of each side plate. Make sure the O−rings are in good
condition and properly installed in the side plates.
4. Apply a thin coat of antiseize lubricant to the reel
bearing bore of each side plate (Fig. 38).
CAUTION
Contact with the reel, bedknife or other cutting
unit parts can result in personal injury. Use
heavy gloves when installing the cutting reel.
5. Make sure that flat wire spring (item 14 in Fig. 36) is
installed into LH side plate.
6. Carefully slide the RH end of the cutting reel as-
sembly (no groove in reel shaft or on face of threaded
insert) into the RH side plate. Make sure that bearing is
fully seated into side plate.
7. Slide the LH side plate onto the cutting reel as-
sembly.
8. Install shoulder bolts and flange nuts that secure the
LH side plate to the cutting unit frame. Torque the shoul-
der bolts from 27 to 33 ft-lbs (37 to 44 N−m).
DPA Cutting Units
1. Side plate − RH
9. Apply Loctite #243 (or equivalent) to threads of
flange head screw that secures support rod to LH side
plate. Install screw and torque from 27 to 33 ft-lbs (37
to 44 N−m).
10.Install cap screw and flat washer that secure rear
grass shield to LH side plate. Torque screw from 15 to
19 ft-lbs (20 to 25 N−m).
11. Install the bedbar assembly (see Bedbar Installation
in this section).
12.Install front and rear rollers (see Front Roller Installa-
tion and Rear Roller Installation in this section).
13.Adjust cutting unit (see Cutting Unit Operator's
Manual).
NOTE: The parallel position of the rear roller to the cut-
ting reel is controlled by the precision machined frame
and side plates of the cutting unit. If necessary, the cut-
ting unit side plates can be loosened and a slight adjust-
ment can be made to parallel the rear roller with the
cutting reel (see Leveling Rear Roller in this Chapter).
14.Install accessories if equipped. See Chapter 9 − Uni-
versal Groomer in this manual for additional Groomer in-
formation. See Rear Roller Brush in this chapter for
information on rear roller brush.
Page 8 − 32
1 2
Antiseize
Lubricant
Figure 38
2. Side plate − LH
Reelmaster 3100−D