Honda EP3 Service Manual page 474

2002; 2003
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Special Tools Required
. Driver, 40 mm l.D.07746-0030100
. Aftachment.30 mm 07746-0030300
NOTE: Refer to the Exploded View as needed during
lhis procedure.
1. Clean all parts in solvent, dry them, and apply
lubricantto all contact surfaces.
I n s t a l l t h e d i s l a n c e c o l l a r , n e e d l e b e a r i n g , a n d 1 s t
gear onto the countershaft.
Install the triple cone synchro assembly (A) by
aligning the synchro cone fingers (B) with
'lst gear
grooves (C), then install the synchro spring {D).
3 .
I n s t a l l t h e
' 1 s t / 2 n d
s y n c h r o h u b ( A ) b y a l i g n i n g t h e
synchro cone fingers (B)with 1sV2nd synchro hub
grooves (C).
5 . I n s t a l l t h e r e v e r s e g e a r .
13-35
6 . I n s t a l l t h e s y n c h r o s p r i n g ( A ) .
lnstall the triple cone synchro assembly (B) by
aligning the synchro cone fingers (C) with the
1sv2nd synchro hub grooves (D).
Installthe distance collar (A) and friction damper
(B) by aligning the friction damper fingers (C) with
the 1sv2nd synchro hub grooves (D).
1 .
8 .
( c o n t ' d )

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